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Laser Diode Current / TEC Controller - ITC5000 Series


  • Current & Temperature Control
  • 3 Current Ranges
  • Very Low Noise and Drift
  • For All Laser Diode Polarities

Easy-to-Use Graphical Interface
(PC Not Included)

ITC5000
Module

ITC5000 & LS5000
Modules in TXP5016 Chassis

Related Items


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Three Versions to Choose from:

  • ITC5022: Laser Diode Current/TEC Controller ±200 mA / ±1.5 A
  • ITC5052: Laser Diode Current/TEC Controller ±500 mA / ±1.5 A
  • ITC5102: Laser Diode Current/TEC Controller ±1 A / ±1.5 A

ITC5000 Features

  • Laser Diode Current and Temperature Control
  • Very Low Noise and Drift
  • Excellent Temperature Stability
  • Supports All Laser Diode and Monitor Diode Polarities
  • Constant Current (CC) and Constant Power (CP) Modes
  • Superior Laser Diode Protection
  • Internal & External Modulation
  • Safe & Ultra-Stable Laser Diode Operation

Introduction
The ITC5000 Series Modules are combination laser diode and TEC controllers for the TXP platform. They allow space-saving simultaneous current and temperature control of a laser diode with a single module. The ITC5000 Series offers three laser diode current ranges, ±200 mA , ±500 mA and ±1 A, that support all laser diode and monitor diode polarities. These modules can also be modulated, externally or internally. All three models incorporate a TEC controller that provides up to ±1.5 A / 5.25 W.

Features
Besides common protection functions such as interlock and softstart, an advanced circuit design ensures that transient spikes cannot affect the laser current. The temperature controller, which is identical for all modules, is designed to keep the laser temperature constant for highly stable power and wavelength operation. Separate adjustment of the P, I and D shares of the temperature servo loop allow optimizing temperature settling times. An additional temperature window protection circuit switches the laser current off if the laser temperature leaves a preset temperature window.

The ITC5000 models offer exceptional noise and stability performance. All laser diode and photodiode pin configurations are supported.

Operation
For the operation of the ITC5000 modules a TXP chassis is required. The modules are hot-pluggable, i.e. you can insert or remove them during operation of other modules. An intuitive graphical user interface (GUI) for the ITC5000 is delivered with the TXP chassis, as well as drivers for LabVIEW™, LabWindows/CVI™, MSVC and Borland C.

Connection Cables
A CAB530 cable is required to connect the ITC5000 modules to a Thorlabs' Laser Diode Mount. The cable has to be ordered separately.

For further information, please contact our Tech Support Team.

Item #ITC5022ITC5052ITC5102
Laser Controller: Current Control
Control Range (continuous)0 to ±200 mA0 to ±500 mA0 to ±1 A
Compliance Voltage>2.5 V (typ. >3 V)
Resolution4 µA10 µA20 µA
Accuracy (typ., f.s.)±100 µA±250 µA±1 mA
Noise without Ripple
(10Hz to 10MHz, RMS, typ.)
<2 µA<7 µA<20 µA
Ripple (50Hz / 60Hz, RMS, typ.)<0.5 µA
Transients (Processor, typ.)<15 µA<30 µA<50 µA
Transients (other, typ.)200 µA500 µA1 mA
Drift
(24hrs, at constant ambient temperature, typ.)
<2 µA<5 µA<20 µA
Temperature Coefficient<50 ppm/°C
Laser Controller: Power Control
Control Range of Photo Current10 µA to 5 mA
Resolution0.1 µA
Accuracy (typ., f.s.)±5 µA
Reverse Bias Voltage0 to 4 V (adjustable)
Laser Controller: Current Limit
Setting Range0 to >200 mA0 to >500 mA0 to >1 A
Resolution50 µA125 µA250 µA
Accuracy (typ., f.s.)±200 µA±500 µA±2 mA
Laser Voltage Measurement
Measurement Principle4-Wire (improves accuracy by compensating for cable resistance)
Measurement Range0 to 4 V
Resolution0.15 mV
Accuracy±5 mV
External Laser Modulation
Input Resistance10 kΩ
Modulation Coefficient (Constant Current Mode)20 mA/V ± 10%50 mA/V ± 10%100 mA/V ± 10%
3 dB Modulation Bandwidth (Constant Current Mode)200 kHz
Modulation Coefficient (Constant Power Mode)0.5 mA/V ± 10%
Internal Laser Modulation
FormatSinusoidal, Triangular, Square
Frequency Range0.02 to 20 kHz
Rise-/Fall Time>4 µs
Temperature Controller: Output
Control Range of TEC Current-1.5 A to +1.5 A
Compliance Voltage>3.5 V
Maximum Output Power5.25 W
Measurement Resolution TEC Current60 µA
Measurement Range TEC Voltage-4 V to +4 V
Measurement Resolution TEC Voltage0.2 mV
Noise and Ripple (typ.)><1 mA
Temperature Controller: Measurement Sensor
Sensor TypeThermistor
Operating Range0.2 to 40 kΩ
Resolution0.8 Ω
Accuracy±10 Ω
Stability (24hrs)1 Ω
Temperature Control Loop
TypePID, analog
Resolution P/I/D-Share Setting12 Bit each
TEC Current Limit
Adjustment Range0 to >1.5 A
Resolution via D/A Converter0.5 mA
Accuracy±20 mA
General Data
Protection FeaturesGlobal and Local Interlock,
Output Short Circuit when Laser off,
Laser Softstart, Laser Temperature Window,
Laser and TEC Current Limits, Open Output Detection,
No Sensor Detection, Over Temperature Protection
Connector Laser / TEC15-pin D-Sub
Connector Modulation InputSMA
Card Width1 TXP Slot
Dimensions (W x G x D)25 mm x 130 mm x 270mm³
Weight675 g
Operating Temperature0 to 40 °C
Storage Temperature-40 to 70 °C
Warm-up Time<10 min

All technical data are valid at 23 ± 5 °C and 45 ± 15% relative humidity.

Laser Diode, Monitor Diode, TEC and Thermistor Connection

DB15 Female Connector

PinConnectionPinConnection
1Interlock/Status LED (LED_ILK)9Laser Diode Voltage Measurement (ULD-)
2Monitor Diode Ground/Bias Ground (PD_GND)10Laser Diode Cathode (LDK)
3Laser Diode Ground (LGND)11Laser Diode Anode (LDA)
4Monitor Diode Anode or Cathode, Bias Out (PD_BIAS)12Laser Diode Voltage Measurement (ULD+)
5Interlock Ground (DGND)13TEC Voltage Measurement (-) UTEC-
6TEC Voltage Measurement (+) UTEC+14Thermistor Ground (TH-)
7TEC Plus (TEC +)15Thermistor (TH+)
8TEC Minus (Ground) (TEC -)

External Modulation via SMA

SMA Female

Voltage Range 0 - 10 V

The Software Package for the TXP5000 Platform contains the Software Modules for the ITC5000 Series

TXP Software

Version 3.1.5


Standard full TXP software packages for the ITC5000 Series:
Applications, Drivers, and Firmware.

Software Download
ITC5022ITC5052ITC5102Part
x  Laser Diode Current/TEC Controller ±200 mA / ±1.5 A (ITC5022)
 x Laser Diode Current/TEC Controller ±500 mA / ±1.5 A (ITC5052)
  xLaser Diode Current/TEC Controller ±1 A / ±1.5 A (ITC5102)
xxxOperating Manual

PID Basics

The PID circuit is often utilized as a control loop feedback controller and is very commonly used for many forms of servo circuits. The letters making up the acronym PID correspond to Proportional (P), Integral (I), and Derivative (D), which represents the three control settings of a PID circuit. The purpose of any servo circuit is to hold the system at a predetermined value (set point) for long periods of time. The PID circuit actively controls the system so as to hold it at the set point by generating an error signal that is essentially the difference between the set point and the current value. The three controls relate to the time-dependent error signal; at its simplest, this can be thought of as follows: Proportional is dependent upon the present error, Integral is dependent upon the accumulation of past error, and Derivative is the prediction of future error. The results of each of the controls are then fed into a weighted sum, which then adjusts the output of the circuit, u(t). This output is fed into a control device, its value is fed back into the circuit, and the process is allowed to actively stabilize the circuit’s output to reach and hold at the set point value. The block diagram below illustrates very simply the action of a PID circuit. One or more of the controls can be utilized in any servo circuit depending on system demand and requirement (i.e., P, I, PI, PD, or PID).

PID Diagram

Through proper setting of the controls in a PID circuit, relatively quick response with minimal overshoot (passing the set point value) and ringing (oscillation about the set point value) can be achieved. Let’s take as an example a temperature servo, such as that for temperature stabilization of a laser diode. The PID circuit will ultimately servo the current to a Thermo Electric Cooler (TEC) (often times through control of the gate voltage on an FET). Under this example, the current is referred to as the Manipulated Variable (MV). A thermistor is used to monitor the temperature of the laser diode, and the voltage over the thermistor is used as the Process Variable (PV). The Set Point (SP) voltage is set to correspond to the desired temperature. The error signal, e(t), is then just the difference between the SP and PV. A PID controller will generate the error signal and then change the MV to reach the desired result. If, for instance, e(t) states that the laser diode is too hot, the circuit will allow more current to flow through the TEC (proportional control). Since proportional control is proportional to e(t), it may not cool the laser diode quickly enough. In that event, the circuit will further increase the amount of current through the TEC (integral control) by looking at the previous errors and adjusting the output in order to reach the desired value. As the SP is reached [e(t) approaches zero], the circuit will decrease the current through the TEC in anticipation of reaching the SP (derivative control).

Please note that a PID circuit will not guarantee optimal control. Improper setting of the PID controls can cause the circuit to oscillate significantly and lead to instability in control. It is up to the user to properly adjust the PID gains to ensure proper performance.

PID Theory

The output of the PID control circuit, u(t), is given as

Equation 1

where
Kp= Proportional Gain
Ki = Integral Gain
Kd = Derivative Gain
e(t) = SP - PV(t)

From here we can define the control units through their mathematical definition and discuss each in a little more detail. Proportional control is proportional to the error signal; as such, it is a direct response to the error signal generated by the circuit:

Equation 2

Larger proportional gain results is larger changes in response to the error, and thus affects the speed at which the controller can respond to changes in the system. While a high proportional gain can cause a circuit to respond swiftly, too high a value can cause oscillations about the SP value. Too low a value and the circuit cannot efficiently respond to changes in the system.

Integral control goes a step further than proportional gain, as it is proportional to not just the magnitude of the error signal but also the duration of the error.

Equation 3

Integral control is highly effective at increasing the response time of a circuit along with eliminating the steady-state error associated with purely proportional control. In essence integral control sums over the previous error, which was not corrected, and then multiplies that error by Ki to produce the integral response. Thus, for even small sustained error, a large aggregated integral response can be realized. However, due to the fast response of integral control, high gain values can cause significant overshoot of the SP value and lead to oscillation and instability. Too low and the circuit will be significantly slower in responding to changes in the system.

Derivative control attempts to reduce the overshoot and ringing potential from proportional and integral control. It determines how quickly the circuit is changing over time (by looking at the derivative of the error signal) and multiplies it by Kd to produce the derivative response.

Equation 4

Unlike proportional and integral control, derivative control will slow the response of the circuit. In doing so, it is able to partially compensate for the overshoot as well as damp out any oscillations caused by integral and proportional control. High gain values cause the circuit to respond very slowly and can leave one susceptible to noise and high frequency oscillation (as the circuit becomes too slow to respond quickly). Too low and the circuit is prone to overshooting the SP value. However, in some cases overshooting the SP value by any significant amount must be avoided and thus a higher derivative gain (along with lower proportional gain) can be used. The chart below explains the effects of increasing the gain of any one of the parameters independently.

Parameter IncreasedRise TimeOvershootSettling TimeSteady-State ErrorStability
KpDecreaseIncreaseSmall ChangeDecreaseDegrade
KiDecreaseIncreaseIncreaseDecrease SignificantlyDegrade
KdMinor DecreaseMinor DecreaseMinor DecreaseNo EffectImprove (for small Kd)

Tuning

In general the gains of P, I, and D will need to be adjusted by the user in order to best servo the system. While there is not a static set of rules for what the values should be for any specific system, following the general procedures should help in tuning a circuit to match one’s system and environment. In general a PID circuit will typically overshoot the SP value slightly and then quickly damp out to reach the SP value.

Manual tuning of the gain settings is the simplest method for setting the PID controls. However, this procedure is done actively (the PID controller turned on and properly attached to the system) and requires some amount of experience to fully integrate. To tune your PID controller manually, first the integral and derivative gains are set to zero. Increase the proportional gain until you observe oscillation in the output. Your proportional gain should then be set to roughly half this value. After the proportional gain is set, increase the integral gain until any offset is corrected for on a time scale appropriate for your system. If you increase this gain too much, you will observe significant overshoot of the SP value and instability in the circuit. Once the integral gain is set, the derivative gain can then be increased. Derivative gain will reduce overshoot and damp the system quickly to the SP value. If you increase the derivative gain too much, you will see large overshoot (due to the circuit being too slow to respond). By playing with the gain settings, you can maximize the performance of your PID circuit, resulting in a circuit that quickly responds to changes in the system and effectively damps out oscillation about the SP value.

Control TypeKpKiKd
P0.50 Ku--
PI0.45 Ku1.2 Kp/Pu-
PID0.60 Ku2 Kp/PuKpPu/8

While manual tuning can be very effective at setting a PID circuit for your specific system, it does require some amount of experience and understanding of PID circuits and response. The Ziegler-Nichols method for PID tuning offers a bit more structured guide to setting PID values. Again, you’ll want to set the integral and derivative gain to zero. Increase the proportional gain until the circuit starts to oscillate. We will call this gain level Ku. The oscillation will have a period of Pu. Gains are for various control circuits are then given below in the chart.


Posted Comments:
jens  (posted 2010-03-29 16:43:49.0)
A reply from Jens at Thorlabs to dianfan: Being able to temperature stabilize or place a butterfly type laser diode in equilibrium depends on the heat generated by the laser as well as the mount that the device is mounted to. If there are temperature gradients, external contribution then the PID control may oscillate trying stabilize but never achieving the steady state. In the first step we will need to know which mount you are using, is it our LM14S2 butterfly mount? We would suggest to run the TEC part of the diode and see how stable the temperature gets at various temperature set points . You should be able to track the resistance change with temperature. You could try to turn the laser diode on with low power so not to over heat the unit until you sure on the TEC level. See if the TEC responds by the feedback value produced by the thermistor. You mentioned "switching the thermistor in an oscilloscope to help the PID setting". We will have to discuss directly with you what exactly you are measuring in this step. The thermistor is a resistive element that changes its value according to temperature. A 10K type is typically at 25 deg C. This value is read by the controller via bridge compared to the actual temperature set and an error signal if any is used in the feedback to correct the TEC drive current. We will contact you directly to provide further assistance.
dianfan  (posted 2010-03-29 11:25:05.0)
Thorlabs Techsupport, My lab bought Thorlabs’ ITC5102 to control a DFB laser (LUCENT’s D2526), but the controller can not make the temperature stable. The steps and phenomena as followed: 1. Connecting the D-SUB’s pin with the DFB laser according to the 1.6 connecting components in the operation manual. 2. Dealing with the interlock problem. 3. Inputting thermistor’s R0, T0 and B-Value in the temperature control. 4. Turning on the TEC and adjusting the PID. 5. Whatever the P-, I- and D-share setting, the “temperature not stabilized” always displaying in the error control and temperature fluctuation is ±1? at best. 6. According to a senior fellow’s suggestion, switching the thermistor in an oscilloscope to help the PID setting. 7. However, the voltage between the thermistor only 15~20mV overlying a 200~250Hz noise whose amplitude is about 5mV. I do not think the controller could measure the thermistor resistance with such low voltage. Could you explain what is wrong in it? Please give me some advice how to control the temperature stable. If this problem is not solved, the LD can not be turned on. Looking forward you reply Dian Fan Center for Photonics Technology Bradley Department of Electrical and Computer Engineering Virginia Tech dianfan@vt.edu
demin.ma  (posted 2007-07-24 23:12:47.0)
Dear .. We need 2 types of TEC controller OEM products with small size, their specfication as follows: UNIT controller1 controller1 temperature control precision: 0C 0.1 0.1 temperature adjustable range: 0C 15-35 15-30 operative environment temperature: 0C 0-50 0-50 Heat generated by Controlling Object : W 5 50 Would you please tell you whether you can build /design such OEM product? Please reply me as soon as possible best regards 2007/07/25 Ma demin EE engineer of NLight corp.

Based on your currency / country selection, your order will ship from Newton, New Jersey  
+1 Qty Docs Part Number - Universal Price Available
ITC5022 Support Documentation
ITC5022Laser Diode Current/TEC Controller ±200mA / 1.5A
$2,191.98
Lead Time
ITC5052 Support Documentation
ITC5052Laser Diode Current/TEC Controller ±500mA / 1.5A
$2,191.98
Lead Time
ITC5102 Support Documentation
ITC5102Laser Diode Current/TEC Controller ±1A / 1.5A
$2,191.98
Lead Time

Connection Cable for the ITC5000 Series

Pin #CAB530
(15 Pin)
CAB530
(9 Pin)
CAB530
(9 Pin)
 CAB420-15 15 Pin DiagramCAB400 9 Pin DiagramCAB420-15 9 Pin Diagram
1Interlock and Status LASER ON/OFFInterlock and Status LASER ON/OFFN.C.
2Photodiode Ground, Cathode or Anode (configurable)Photodiode Ground, Cathode or Anode (configurable)Thermistor (+)
3Laser Diode GroundLaser Diode GroundThermistor (-), Ground
4Photodiode Input, Anode or Cathode (configurable)Photodiode Input, Anode or Cathode (configurable)TEC (+)
5Ground for Pin 1Ground for Pin 1TEC (-), Status LED (-)
6Voltage Measurement TEC (+)Voltage Measurement Laser Diode CathodeN.C.
7TEC (+)Laser Diode Cathode
(with Polarity Anode Grounded - AG)
N.C.
8TEC (-)Laser Diode Anode (with Polarity Cathode Grounded - CG)N.C.
9Voltage Measurement Laser Diode CathodeVoltage Measurement Laser Diode AnodeN.C.
10Laser Diode Cathode (with Polarity Anode Grounded - AG)       
11Laser Diode Anode (with Polarity Cathode Grounded - CG) 
12Voltage Measurement Laser Diode Anode
13Voltage Measurement TEC (-)
14Thermistor (-), Ground
15

Thermistor (+)

Based on your currency / country selection, your order will ship from Newton, New Jersey  
+1 Qty Docs Part Number - Universal Price Available
CAB530 Support Documentation
CAB530Cable for a ITC5000 series card to Thorlabs TEC Laser Diode Mounts
$99.96
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