19" Rack-Mounted Brushless DC Controller


  • 19", 1U Rack-Mounted Enclosure
  • Supports 3-Phase, Brushless DC Servo Motors
    with up to 2.5 A Peak Coil Current
  • Accepts Optical Encoder Feedback
  • APT™ Control Software Suite

GUI Panel

RBD201

1-Channel Controller

Related Items


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RBD201_Panels
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RBD201 Front and Rear Panels


RBD201 Rack Mounted
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The image above shows an RBD201 controller mounted in a typical 19" rack system.

Features

  • Supports Thorlabs' Range of 3-Phase, Brushless DC Servo Motor Products
  • Encoder Feedback for Closed-Loop Velocity and Position Control
  • USER I/O Port Exposes Encoder Signals for Monitoring
  • AUX I/O Port Exposes Digital Input and Output Signals
  • Fully Supported by the Kinesis® Software Control Suite
  • Seamless Integration with All Thorlabs Motion Controllers

The RBD201 Brushless DC Motor Controller is ideal for motion control applications demanding high-speed (hundreds of mm/s) and high-encoder-resolution (<100 nm) operation. This 1U-high, single-channel controller is designed to fit in a standard 19" rack. It offers high-precision motion control in a wide range of applications, especially when used with our DDS220 or DDS600 linear motor translation stages, where speeds of up to 400 mm/s can be achieved. With the latest digital and analog techniques and high-bandwidth, high-power servo control circuitry, these controllers have been designed to drive Thorlabs' range of 3-phase, brushless DC servo motor products with peak coil currents up to 2.5 A.

The RBD201 controller offers Thorlabs' standard control and programming interface, allowing for easy integration into automated motion control applications. The unit is capable of being reprogrammed in-field, allowing the option to upgrade with future firmware releases as soon as new programming interfaces (such as microscopy standard command sets) are added.

USB connectivity provides easy plug-and-play PC operation. Multiple units can be connected to a single PC via standard USB hub technology for multi-axis motion control applications (such as our MLS203 series of dual-axis stages). Coupling this with the user friendly Kinesis® software allows the user to get reasonably complex move sequences up and running in a short space of time. For example, all relevant operating parameters are set automatically for Thorlabs' stage and actuator products. Advanced custom motion control applications and sequences are also possible using the extensive programming environment described in more detail in the Kinesis Software tab.

We have ensured that the software interfaces to the RBD201 controller are highly integrated with all other Thorlabs motion controllers, providing easy system integration and a reduced learning curve.

Note: The RBD201 controller is specifically designed for use in a 19" rack. For benchtop applications or integration into our MMR601 Rack System Enclosure, please see our benchtop controllers or Brushless DC Motor Controller Module, respectively.

Cabling
Cables for connecting actuators or stages to the controller are shipped with the actuators or stages, not the controller. If you need help identifying the appropriate replacement cable, please contact Tech Support.

Not For Use with Brushed DC Motors or the DDS050 and DDS100 Linear Stages
This controller is designed for use with high power, brushless DC servo motors. For control of the Thorlabs' brushed DC servo motor devices, please see the KDC101 Brushed DC Servo Motor Driver K-Cube®.For controlling the DDS050 and DDS100 Linear Stages, please see the KBD101 Brushless DC Servo Motor Driver K-Cube.

Optional Joysticks
The MJC2 and MJC3 joysticks have been designed to provide intuitive, tactile, manual positioning of the stage being controlled. The joysticks feature a two-axis joystick knob for XY control or a three-axis joystick knob for XYZ control, respectively. In most applications, the default parameter settings saved within the controller allow the joystick to be used out of the box, with no need for further setup, thereby negating the requirement to be connected to a host PC, and allowing true remote operation.

Other Controllers
Thorlabs also manufactures a complete range of motion controllers for DC servo motors, stepper motors, and piezoelectric actuators. Please see the links below for more information.

Specifications
Number of Channels 1
Motor Drive Connector 8-Pin DIN, Round, Female
Feedback Connector 15-Pin D-Type, Female
Brushless Continuous Current Output 2.5 A
PWM Frequency 40 kHz
Operating Modes Position and Velocity
Control Algorithm 16-Bit Digital PID Servo Loop with Velocity and Acceleration Feed Forward
Velocity Profile Trapezoidal/S-Curve
Position Count 32-Bit
Position Feedback Incremental Encoder
Encoder Bandwidth 2.5 MHz (10 M Counts/sec)
Encoder Supply 5 V
AUX Control Connector 15-Pin D-Type, Female
Input Power Requirements
(Region-Specific Power Cord Included)
150 VA
Voltage: 100 to 240 VAC
Frequency: 50 to 60 Hz
Fuse: 2.0 A
Dimensions 482.6 x 264.8 x 43.7 mm (19" x 10.43" x 1.72")
Weight 3.4 kg (7.5 lbs)

MOTOR DRIVE

Female

BBD MOTOR DRIVE

Pin Description Pin Description
1 Motor Phase V 5 Stage ID
2 GND 6 GND
3 Temp Sensor (Not Used) 7 Motor Phase W
4 Motor Phase U 8 Enable

FEEDBACK

D-type Female

BBD FEEDBACK

Pin Description Pin Description
1 Not Connected 9 GND
2 GND 10 Limit Switch +
3 Not Connected 11 Limit Switch -
4 Index - 12 Index +
5 QB - 13 QB +
6 QA - 14 QA +
7a 5 V 15 Not Connected
8a 5 V
  • Pins 7 and 8 are Short-Circuited Internally

USER I/O

D-Type Male

15 Oin DIN Male

Pin Description Pin Description
1 5 V 9 QA +
2 Trigger IN 10 QA -
3 Trigger OUT 11 QB+
4 Ground 12 QB -
5 Ground 13 Index/Ref +
6 For Future Use 14 Index/Ref -
7 For Future Use 15 Ground
8 For Future Use

AUX I/O

D-Type Female

BBD FEEDBACK

Pin Description Pin Description
1 Digital O/P 1 9 Digital Ground
2 Digital O/P 2 10 Digital Ground
3 Digital O/P 3 11 For Future Use
4 Digital O/P 4 12 For Future Use
5 Digital Ground 13 Digital I/P 4
6 Digital I/P 1 14 5 V Supply O/P
7 Digital I/P 2 15 5 V Supply O/P
8 Digital I/P 3

HANDSET

Mini DIN Female

Handset Connector

Pin Description Pin Description
1 RX (Controller Input)/RS232 4 Supply Voltage for Handset 5 V
2 Ground 5 TX (Controller Output)/RS232
3 Ground 6 Ground

INTERCONNECT

D-Type Male

9Pin DIN Male

Pin Description Pin Description
1 Not Connected 6 Not Connected
2 RX (Controller Input) 7 Not Connected
3 TX (Controller Output) 8 Not Connected
4 Not Connected 9 Not Connected
5 Ground

Software Developers Support CD

A developers’ kit is shipped with all of our APT™ series controllers. This additional software support is intended for use by software developers working on large, system integration projects that incorporate APT™ products. The kit contains an extensive selection of useful code samples as well as a library of Video Tutorials.

Kinesis® Software

Software

Kinesis Version 1.14.52

The Kinesis Software Package, which includes a GUI for control of Thorlabs' Kinesis system controllers.

Also Available:

  • Communications Protocol
Software Download
Kinesis Software
Figure 58A  Kinesis GUI Screen

Thorlabs offers the Kinesis® software package to drive our wide range of motion controllers. The software can be used to control devices in the Kinesis family, which covers a wide variety of motion controllers ranging from small, low-powered, single-channel drivers (such as the K-Cubes™) to high-power, multi-channel benchtop units and modular 19" rack nanopositioning systems (the MMR60x Rack System).

The Kinesis Software features .NET controls which can be used by 3rd party developers working in the latest C#, Visual Basic, LabVIEW™, or any .NET compatible languages to create custom applications. Low-level DLL libraries are included for applications not expected to use the .NET framework and APIs are included with each install. A Central Sequence Manager supports integration and synchronization of all Thorlabs motion control hardware.

By providing this common software platform, Thorlabs has ensured that users can mix and match any of our motion control devices in a single application, while only having to learn a single set of software tools. In this way, it is perfectly feasible to combine any of the controllers from single-axis to multi-axis systems and control all from a single, PC-based unified software interface.

The software package allows two methods of usage: graphical user interface (GUI) utilities for direct interaction with and control of the controllers 'out of the box', and a set of programming interfaces that allow custom-integrated positioning and alignment solutions to be easily programmed in the development language of choice. 


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