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1/4"-100 Matched Adjuster/Bushing Pairs and Accessories


  • 1/4"-100 Matched Adjusters
  • Adjuster/Bushing Pairs Based on POLARIS-K1 Ultra-Stable Mount Adjuster Design
  • Thread Tolerances Exceed Class 3 Standards

P25SB100L

Actuator/Bushing Pair with Loose Ball

P25SB100

High-Temperature Actuator/Bushing Pair

P25SB075V

Vacuum-Compatible Actuator/Bushing Pair

F25USK2

Large Removable Adjuster Knob

P25SK2

Sapphire
Contact Pads

POLARIS-LN1

Lock Nut

F25USK1

Small Removable Adjuster Knob

Related Items


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Selection Guide for Adjustment Screws
Imperial
6-80
3/16"-100
3/16"-120
1/4"- 80
1/4"-80 with Differential Adjuster
1/4"-100
Matched Adjuster/Bushing Pair
Metric
M2.5 × 0.20
M3 × 0.20
M3 × 0.25
M4 x 0.25
M6 × 0.25
Specifications
Thread Pitch 100 TPI (Threads per Inch)
Mounting Hole Size Ø0.350" +0.002"/-0.000"
Ø0.405" Counterbore
Adjuster 5/64" Hex
Materials Bushing: Phosphor Bronze
Adjuster: Stainless Steel

Features

  • Matched Actuators as Used in Our Ø1" POLARIS-K1 and POLARIS-K1-H Ultra-Stable Mirror Mounts
  • Threads with Better than Class 3 Fit Prevent Alignment Drift
  • 0.75" or 1" Long with 100 Threads per Inch (TPI)
  • Usable up to 200 °C and Vacuum Compatible down to 10-9 Torr
  • Adjust Using a 5/64" Hex Key or HKTS-5/64 Hex Adjuster Knob (Available Below)
  • Phosphor Bronze Bushing with Stainless Steel Adjuster
  • Adjuster Accessories Include Lock Nuts, Knobs, and Sapphire Contact Pads

The P25SB Series of Matched Adjuster/Bushing Pairs are those used in several of our Polaris® Ultra-Stable Mirror Mounts. The minimal lubrication and tight tolerances result in alignments that can be extremely stable, even after being adjusted. In addition, these adjusters have an extremely smooth feel that allows the user to make small repeatable adjustments. Test data of our ultra-stable Ø1" Polaris Mirror Mount shows how the P25SB100L results in accurate movements that do not change over time.

Back View of P25SB075V Actuator/Bushing Pair
Click to Enlarge

Back View of P25SB075V Actuator/Bushing Pair
P25SB075
Click to Enlarge

Mechanical Drawing of Matched Actuator/Bushing Pairs

These matched 100 TPI adjusters and bushings are manufactured to tighter tolerances than the ASME/ANSI Class 3 UTS standard so that very little adjuster lubricant is needed. In typical adjusters, actuator adjustments cause the lubricant to be squeezed out of some spaces and built up in others. Over time this nonequilibrium lubricant distribution will relax slowly back into an equilibrium state, which may cause the adjuster screw to move. Thorlabs' matched adjusters do not suffer from these problems due to their tighter tolerances.

The P25SB100L includes an unmounted ball bearing, providing the option to freely mount the ball or to secure it with epoxy to the tip of the screw. All other matched adjuster/bushing pairs are sold with the ball mounted using our 353NDPK High-Temperature Epoxy, which enables constant performance up to 200 °C and can be used in a vacuum environment down to 10-9 Torr. The P25SB075V and P25SB100V are also assembled in a clean environment and double vacuum bagged to eliminate contamination when transported into a cleanroom, making them the ideal choice for vacuum applications.

These adjusters may be actuated using a 5/64" hex key, screw-on knobs (sold below), or the HKTS-5/64 hex key knob (sold below). Lock nuts are available below for long-term stability.

Assembly

The assembly process begins by producing a Ø0.350" +0.002"/-0.000" mating hole with Ø0.405 counterbore for the threaded bushing. Given the close fit between the threaded bushing and the mating adjuster screw, we caution against using a press fit to assemble these products. For our own production needs, we use a permanent anaerobic adhesive that provides excellent long-term performance.

We recommend using Loctite Anaerobic Adhesive product number 680 or equivalent. In order to ensure maximum strength between the bonded parts, we strongly urge the user to follow carefully the instructions provided by Loctite, which specify the amount of clearance between the threaded bushing and the mounting plate. The most common source of failure is not allowing for the proper clearance between the parts being bonded since this clearance provides for the proper volume of adhesive.

As shown in the diagram to the right, the flange on the mating bushing is designed to support the axial load of the screw and bushing assembly.

When assembling, apply a small amount of the Loctite adhesive to both threaded bushings and the mounting plate and ensure a uniform distribution of the adhesive around the perimeter of the parts before assembly. After insertion, remove any excess adhesive from around the part.

Usage

We strongly recommend against disassembling Polaris matched pair adjusters/bushings. If taken apart, contaminants can adhere to the threads, which will affect the performance of the adjuster. Additionally, the adjusters and bushings are matched, and machined to extremely tight tolerances. If adjusters and bushings that do not match are threaded together, they will not perform correctly.

Volume Pricing Discount
Contact Thorlabs

OEM & Custom Precision Screws

Thorlabs manufactures custom and high volume OEM precision screws and bushings with various diameters, lengths, and threads. To inquire about custom or OEM precision screws, please contact Technical Support or use the "Contact Us" form to the right. A specialist will contact you within 24 hours or the next business day.

Precision Screw Capabilities

Thorlabs' in-house machine shop, located in Newton, NJ, gives us the ability to quickly produce large quantities of precision screws and bushings. We are equipped to manufacture screw diameters ranging from 2.5 mm to 20 mm with lengths up to 165 mm and a maximum thread pitch of 200 TPI. Our standard adjuster screw design has a hardened steel ball tip to provide a single point of contact; for other applications we are able to provide adjusters without the steel ball. Custom orders can be achieved on a case-by-case basis. For large orders of an item, Thorlabs passes on to the customer the cost savings associated with planned production of high volumes of that item. For more information on Thorlabs' discount pricing policy, click the "V" link to the right. We also offer a large variety of stock precision screws, which are available here.

Fast Turn-Around Times
Our experienced, highly skilled machinists are running our on-site Citizen Swiss Screw Machines 24 hours a day, allowing us to produce high-volume custom and OEM orders. Each machine is capable of running unattended, producing one screw every 30 to 120 seconds. This flexibility allows us to fulfill multiple orders at once without sacrificing quality.

High Quality
Thorlabs inspects all of our fabricated precision screws and bushings after the initial fabrication process and right before packaging. All inspections adhere to the ANSI AQL1.5 acceptable quality level, which states that if a certain percentage, based upon the amount of product in a certain lot, does not meet specification, then the entire lot is not sold. This ensures that all customers receive the highest quality product every time and that all items will be of equal performance.

Precision Screw Production


Posted Comments:
sprieskins  (posted 2017-11-06 10:23:10.137)
It will be nice to suggest/recommend glue as well if we are selling this pads.
tfrisch  (posted 2017-12-14 08:49:41.0)
Hello, thank you for contacting Thorlabs. We often use 353NDPK to attach these pads.

1/4"-100 Matched Adjuster/Bushing Pairs

Based on your currency / country selection, your order will ship from Newton, New Jersey  
+1 Qty Docs Part Number - Universal Price Available
P25SB075 Support Documentation
P25SB075Ultra-Fine 1/4"-100 Matched Adjuster / Bushing Pair, High Temperature, L = 0.75"
$22.59
Today
P25SB075V Support Documentation
P25SB075VUltra-Fine 1/4"-100 Matched Adjuster / Bushing Pair, Vacuum Compatible, L = 0.75"
$24.69
Today
P25SB100L Support Documentation
P25SB100LUltra-Fine 1/4"-100 Matched Adjuster / Bushing Pair, Loose Ball, L =1"
$23.72
Today
P25SB100 Support Documentation
P25SB100Ultra-Fine 1/4"-100 Matched Adjuster / Bushing Pair, High Temperature, L = 1"
$23.72
Today
P25SB100V Support Documentation
P25SB100VUltra-Fine 1/4"-100 Matched Adjuster / Bushing Pair, Vacuum Compatible, L = 1"
$25.74
Today

1/4"-100 Adjuster Lock Nut, Stainless Steel

  • Lock Nuts Compatible with the 1/4"-100 Adjusters Sold Above
  • Also Compatible with the Adjusters Included on our Polaris Mounts for Ø1" Optics
  • Tighten Using a 13 mm Hex Thin-Head or Cone Wrench
  • 0.08" (1.9 mm) Thick

The POLARIS-LN1 stainless steel lock nuts can be used with any 1/4"-100 adjuster for long-term stability. Lock nuts only need to be lightly tightened to a torque of approximately 4 to 8 oz-in (0.03 to 0.06 N·m). The beam can be held on target with the adjuster thumbscrew or hex key while lightly tightening the lock nut by hand or with a 13 mm thin-head wrench or cone wrench. These lock nuts are compatible with many of our Ø1" Polaris mounts, excluding the POLARIS-K1PZ Piezo-Driven Polaris, the POLARIS-K1-H, and the POLARIS-K1-2AH.

Cleanroom and Vacuum Compatibility
This lock nut is compatible with cleanroom and vacuum applications. The lock nuts are chemically cleaned using the Carpenter AAA passivation method to remove sulfur, iron, and contaminants from the surface. After passivation, they are double vacuum bagged to eliminate contamination when transported into a cleanroom.

Based on your currency / country selection, your order will ship from Newton, New Jersey  
+1 Qty Docs Part Number - Universal Price Available
POLARIS-LN1 Support Documentation
POLARIS-LN11/4"-100 Lock Nut, 13 mm Hex, Stainless Steel
$8.45
Today

Sapphire Contact Pads

P25SK2 Specifications
Diameter 0.160" ± 0.001"
Thickness 0.020" ± 0.001"
Flatness 5 Fringes/Inch
Surface Polish 80-50 Scratch-Dig
Parallelism 3.5 arcmin
Hardness 9 Mohs
1800 Knoop Parallel to C-Axis
2200 Knoop Perpendicular to C-Axis
Coefficient of Friction 0.15 Against Steel

Sapphire Contact Pads
P25SK2 Sapphire Contact Pads are used in our Polaris Mirror Mounts because they improve the adjustment precision and durability of the mount. They are highly durable, scratch resistant, and ideal for thermally demanding applications. Sapphire is the material of choice for very demanding applications that require reliability and strength at both high and low operating temperatures. A sapphire-to-steel interface has a very low coefficient of friction, which allows for very smooth movement. With exceptional surface hardness, sapphire can be scratched by only a few substances other than itself. It is chemically inert and insoluble to water, common acids, or alkalis for temperatures up to ~1000 °C.

Based on your currency / country selection, your order will ship from Newton, New Jersey  
+1 Qty Docs Part Number - Universal Price Available
P25SK2 Support Documentation
P25SK2Sapphire Contact Pads, 2 Pack
$6.88
Today

1/4"-100 Removable Adjustment Knobs

100 TPI Knobs
Click to Enlarge

F25USK1 and F25USK2 Knobs are both Compatible with our Polaris Mounts
Item #Knob Diameter
F25USK10.58"
F25USK20.925"
  • Use with 1/4"-100 Hex Adjusters
  • Clearance Hole Allows Access to Hex Socket
  • Knurled Knob Increases Adjustment Sensitivity
  • Available in 2 Sizes (See Table to the Right)

These removable adjustment knobs are compatible with our 1/4"-100 adjusters, including those used in the Ø1" Polaris Kinematic Mounts. These knobs enable quick and easy tweaking of an actuator without needing a hex key.

We offer two sizes of adjustment knobs. The Ø0.58" standard size (F25USK1) is similar in size to the stainless steel knobs included with our Polaris mount, while the larger Ø0.925" size (F25USK2) provides additional angular resolution.

Based on your currency / country selection, your order will ship from Newton, New Jersey  
+1 Qty Docs Part Number - Imperial Price Available
F25USK1 Support Documentation
F25USK1Ø0.58" 1/4"-100 Removable Adjuster Knob
$5.68
Today
F25USK2 Support Documentation
F25USK2Ø0.925" 1/4"-100 Removable Adjuster Knob
$8.83
Today

5/64" Hex Key Adjusters

POLARIS-K12AH with HKTS-5/64 Adjuster
Click for Details

POLARIS-K1-2AH with HKTS-5/64 Adjuster
  • For Convenient Adjustment of 5/64" and 2 mm Hex-Driven Actuators
  • Red Anodized Adjustment Knob with Engraved Hex Size
  • Replaceable Hex Tip
  • Sold in Packages of 4

These 5/64" Hex Key Adjuster Thumbscrews allow for quick adjustment of many 5/64" and 2 mm hex-driven actuators (or standard actuators with the knobs removed). These temporary knobs can be left in the screw's hex socket between adjustments for convenience (see photo to the right). An 8-32 setscrew (5/64" hex) secures the replaceable hex bit, which can be reversed if the tip is stripped. Contact Tech Support to order replacement hex key bits.

We offer hex key thumbscrews in sizes from 0.050" to 3/16" and 2 mm to 5 mm.

Based on your currency / country selection, your order will ship from Newton, New Jersey  
+1 Qty Docs Part Number - Universal Price Available
HKTS-5/64 Support Documentation
HKTS-5/64Customer Inspired! 5/64" (2 mm) Hex Key Thumbscrew, 4 Pack
$24.40
Today
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