Video Measurement System, Multisensor
- High-Speed, Non-Contact 3-Axis Coordinate Measurement
- Superior Stability and Accuracy from Granite Base and Gantry
- Multisensor: Video, Touch, and Laser Sensors
- High-Accuracy Air or Mechanical Bearings
VSA463
Video Measurement System
305 mm x 305 mm x 200 mm Range
Shown with Coaxial Light and Touch Probe
VSA713
Video Measurement System
711 mm x 610 mm x 200 mm Range
Shown with Adjustable Quadrant Light
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Exploring the Options?
Thorlabs' Multisensor Video Systems are customized to meet the demanding needs of your application. If you do not see a product or specification that you require or you are looking for assistance selecting a system, please use the Contact Me button below and to the left. Our Measurement Systems Team is happy to help and can provide system recommendations based on your needs.
In the Budgetary Phase?
System prices vary based on the exact components. Through our conversations, we can ensure your system quote is tailored to your requirements.
OEM or Custom Projects?
Click here to learn about our OEM capabilities.
Ike Jariel
General Manager
Thorlabs Measurement Systems
Want a System Demo?
Contact us to demo a system in our showroom or remotely.
Inspection Applications
- Circuit Boards
- Electronics
- Semiconductors
- Computer Components
- Manufacturing
- Solar Panels
- Gaskets
- Stampings
- Medical Devices
Features
- XYZ Measuring Range Options:
- 305 mm x 305 mm x 200 mm (Linear Motor)
- 460 mm x 305 mm x 200 mm (Linear or Servo Motor)
- 711 mm x 610 mm x 200 mm (Linear or Servo Motor)
- 965 mm x 760 mm x 200 mm (Linear Motor)
- 1270 mm x 915 mm x 200 mm (Linear Motor)
- All Systems Offer CNC and Manual Operation
- High-Resolution Video Sensors for High-Contrast Imaging
- Laser and Tactile Probes for Multisensor Metrology
- Multiple LED Options to Highlight Surface and Edge Features
- Stable Granite Base Ensures High Accuracy and Repeatability
- Floor-Standing, Ergonomic Workstation for Simple and Convenient Operation
- Advanced, Feature-Rich M3 MetLogix®a Metrology Control Software
Build Your Coordinate Measuring Machine
- Select a Base System (Required, See Base Systems tab for Details)
- Select Video System Options (Required, See Video Configurations tab for Details)
- Camera, Zoom Lens, Lighting, and Software
- Select Additional Sensors and Accessories (Optional, See Accessories tab for Details)
- Touch Probes, Laser Sensors, Glass Platen, Software, and CPU Upgrades
Thorlabs' VideoMic® video measuring systems provide high-speed, non-contact 3-axis coordinate measurement with industry-leading accuracy. These multisensor measuring machines can easily verify critical dimensions on first articles, production samples, or entire runs. Automated inspection protocols utilize the system's large field of view and high-resolution sensors to easily inspect large volumes of parts sequentially or simultaneously. With tolerance reports and export utilities, thresholds can be set to enable timely corrections to a production process or, when necessary, interruption of production to minimize scrap. With over 1000 systems installed worldwide, each system has a long lifetime, is completely modular, and can easily scale with the demands of any quality assurance or production facility.
Seven base systems are available, each utilizing a granite, split-axis base and gantry; see the Base Systems tab for details. Item numbers beginning with VSA utilize balanced linear motors with air bearings to position each axis of travel, while item numbers beginning with VSM utilize servo-driven ground-ball-screws to position each axis of travel. Each of the three motor axes and associated encoders are bonded directly onto the granite to create a system that is extremely accurate, stable, and resistant to environmental factors.
Once a base system is selected, Thorlabs offers a wide selection of CCD cameras, zoom lenses, and lights to customize the video system to the demands of the application. For further details, see the Video Configurations tab above. A number of optional accessories are also available to increase the versatility and functionality of the system. These include Renishaw®b tactile probes; laser sensors; a hinged, pneumatic glass platen; a touch screen monitor; statistical process control software; and import/export utilities. See the Accessories tab for additional details about these options.
Please contact TMS-Sales@thorlabs.com for help selecting or customizing a base system or to inquire about other options.
- MetLogix is a registered trademark of MetLogix, Inc.
- Renishaw is a registered trademark of Renishaw plc.
Exploring the Options?
Our base systems can be customized to meet the needs of your application. If you would like a custom system, e.g. longer travel range, or would like to discuss our options, please contact me. Our team can provide system recommendations based on your needs.
Ike Jariel
General Manager
Measurement Systems
Click to Enlarge
A VSA713 Video CMM System with the Hood Removed
(Shown with a Subset of Video System Options and Accessories: 12X Zoom Lens System and 0.67X Extension Tube, 1.3 MP Camera, Motorized Quadrant Light, Ring Light, Profile Light, M3 Software, and a Pneumatic Glass Platen)
Base System Features
All base CMM systems utilize a split-axis gantry design wherein the Y-axis (stage) extends below a granite bridge that supports both the X- and Z-axes (imaging system and lights) of travel. Granite, a material commonly used in quality control and metrology departments, provides a number of advantages for long-travel stages, such as those utilized in our video CMM systems. Granite will resist changes in environmental temperature due to its low coefficient of thermal expansion; exhibits minimal warping over time, particularly over longer distances; and can be made extremely flat to create a near-ideal 2D plane.
Small and large format systems are offered to support any application. The smallest format, offering an XY measuring range of 305 mm x 305 mm (12" x 12"), is ideal for facilities with lower volumes or smaller parts to be inspected. Our largest format, offering an XY measuring range of 1270 mm x 915 mm (50" x 36"), is designed for high-volume, high-throughput facilities with large or small parts to inspect.
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VSA Series' Non-Contact Magnetic Track Shown Above the Gold 0.10 µm Encoder
Granite-Bonded Translator and Encoder
Each motor axis and associated encoder are bonded directly onto the granite, with the X- and Z-axes engineered onto the gantry and the Y-axis built onto the base. This geometry reduces the amount of machined components throughout the closed-loop control system, which increases the stiffness of the system and reduces the working distance of the Y-axis stage off the base and camera system off the gantry. Decreasing the working distance results in a compact design that reduces the Abbe error for enhanced positioning performance.
Each axis is center-driven to reduce the influence of off-axis forces. This reduces wear and tear and improves the overall functionality of motors in each axis. When air bearings are used, a granite center guide can be seen under the Y-axis stage that the air bearings float on, as shown in the image to the right. This guide must be offset to the side in order to properly center-drive the stage when using this bearing type.
Motor and Bearing Options
Base item numbers beginning with VSA utilize balanced, non-contact, magnetic linear motors with air bearings to position each axis of travel, while item numbers beginning with VSM utilize brushless, servo-driven ground-ball-screws to position each axis of travel. Both options will position the stages accurately, quietly, and quickly.
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VSA series systems include frictionless air bearings that do not wear or require lubrication. A clean source of pressurized air or nitrogen is required.
Air bearings will not wear, do not require lubrication, and do not generate any particulates during use and thus will require less long-term maintenance. Air bearings are not recommended for unclean environments where dust, dirt, debris, or other fluids may be present. They will also require a source of clean, pressurized air or nitrogen. It is recommended to lubricate the mechanical bearings and rails periodically.
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Each control panel includes a joystick and trackball for control. The trackball provides a superior feel for smaller, precision movements.
Ergonomic Workstation Design
Each VideoMic® system includes a workstation that can be rotated or vertically adjusted for most operator heights. The workstation has a 21.5" LCD monitor, keyboard, mouse, and control panel. The control panel, shown in detail in the image to the left, includes a joystick and trackball to manually position the stage and camera, an emergency stop switch, a power button to turn the entire system on or off, two sets of three buttons to configure the actions of the joystick or trackball, and enter/ok buttons for selecting data.
Joystick and Trackball
The joystick and trackball can both be used at any time to control the motion of the stage and the camera system mounted on the gantry. When to use one or the other is operator dependent; however, the trackball is designed to minimize the signal delay between its movement and the system's response, allowing operators to have a high level of precise control over their actions. The joystick can be configured for two or three axis adjustments. If a three-axis joystick is chosen, rotating the handle left or right will translate the Z-axis position of the camera assembly.
Control Buttons
A set of three equivalent control buttons are included under both the joystick and track ball. From left to right these are a Z-axis toggle, axis lock, and fine position toggle. The light under each will turn green when a specific button is active. The Z-axis toggle will switch the joystick or trackball function from X/Y to Z. If a three-axis joystick is chosen this will only affect the trackball. The axis lock button is used to toggle between single-axis linear motions. The fine position toggle reduces the responsivity of the joystick and trackball to aid in fine positioning of the system. The enter and ok buttons are used to quickly access the software controls, allowing operators to quickly select data points (measurement positions) and create inspection protocols.
Emergency Stop
This button will cut power to the entire machine and should only be used in case of emergency.
Customize Your Video System
Exploring the Options?
Thorlabs' Multisensor Video Systems are customized to meet the demanding needs of your application. If you do not see a product or specification that you require or you are looking for assistance selecting a system, please contact me. Our Measurement Systems Team is happy to help and can provide system recommendations based on your needs.
Ike Jariel
General Manager
Thorlabs Measurement Systems
A customized video CMM system requires the selection of surface and/or profile lights, a camera, a zoom lens system, and a metrology software package. Click on the expandable sections below to browse all of our options to customize your system.
Lighting Options
LED Lighting Options
- Ring Light for Surface Illumination
- Coaxial Light for Surface Illumination with Reduced Reflections
- Quadrant Light for Dark Field Illumination and Variable Angle of Incidence
- Rear Light for Profile Illumination
Each VideoMic® Video Measuring System can be customized with any combination of surface and/or profile lights: Ring, Coaxial, Quadrant, and Rear. Each LED-based lighting option has a lifetime greater than 10 000 hours. All lights are controlled through the software, either manually or programmatically as part of an inspection routine. When the lights are adjusted manually in the software, they are adjusted one at a time. A close-up of each light mounted on a video system can be seen to the right. For assistance selecting lighting options or for questions, please contact TMS-Sales@thorlabs.com.
Surface Lights
Surface lights include our ring, coaxial, and quadrant light fixtures. The ring light has 40 LEDs and is mounted to the end of the zoom lens. This makes it ideal for illuminating the surface features of a part under inspection. For on-axis lighting, which is ideal for imaging highly reflective surfaces and for eliminating shadows, we offer a coaxial light that mounts to the side of our 6.5X or 12X zoom lens. This will require a zoom lens that includes a coaxial input.
Our quadrant light has 96 LEDs that are mounted around its 92 mm (3.63") inner diameter. This allows the LEDs to illuminate at a shallow angle to the surface, minimizing glare. The quadrant light is always mounted alongside the zoom lens system, as shown in the image to the right. It can be fixed in that location, or motorized so that it can be translated along the Z axis independently from the camera and lens system.
Profile Light
Our profile light is situated below the glass on the stage and is connected to the X axis of travel, i.e. it moves with the camera. The profile light's intensity can be controlled directly through the metrology software. This light is required to perform many of the functions supported by our video systems, including edge detection, through-bore detection, and viewing transparent media.
Lighting Options | Ring | Coaxial | Quadrant | Profile |
---|---|---|---|---|
Lighting Style | Top | Top | Top | Bottom |
Angle of Incidence (AOI) | Off-Axis, High AOI | On-Axis | Off-Axis, Low AOI | N/A, Profile Light |
Translationa |
N/A | N/A | Optional Z-Axis | N/A |
LED Control | Manual or Programmatic Software Control | |||
Applications | Near Coaxial Illumination Near Uniform Illumination Reduce Shadow Effects Surface Feature Analysis |
Reduce Reflections Shadow-Free Image Highly Reflective Objects Surface Feature Analysis |
Dark Field Illumination Edge Illumination Directionalized Illumination Surface Feature Analysis |
Profile Lighting Tapped Holes and Bores Etching and Engravings Transparent Media |
Light Source | LED | |||
Color | White, 5500 K | |||
Lifetime | >10 000 hr |
Camera Options
Click to Enlarge
Click Here for Full-Size Image*
10 kΩ resistor and diode surface mounted to a circuit board, imaged using a low-magnification objective with reflected illumination from a ring light and color camera.
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1.3 MP Camera
Camera Options
- 1.3 MP CCD Color Camera with 1/3" Optical Format
- 5 MP CCD Color Camera with 2/3" Optical Format
Thorlabs offers a 1.3 MP and a 5 MP CCD color camera for use in our video CMMs. The 1.3 MP option offers a high-quality ICX424AQ sensor with a 1/3" optical format and speeds up to 40 fps. It is ideal for quickly imaging a large number of products fixed on the video stage. The 5 MP option offers a high 2536 x 2068 pixel resolution ICX625AQ sensor with a 2/3" optical format, making it ideal for detailed inspections of small items. The 5 MP camera will operate at a slower, 15 fps speed and will have a increased FOV, comparatively.
Specifications for our 1.3 MP and 5 MP cameras can be found below, with plots to the right of the table showing each camera's sensitivity to wavelengths in the visible spectra.
For assistance selecting the appropriate camera for your application, please contact TMS-Sales@thorlabs.com.
*The full-size download of the circuit board image to the right should be viewed using ThorCam, ImageJ, or other scientific imaging software. It may not be displayed correctly in general-purpose image viewers.
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5 MP Camera Response with Included IR Filter
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1.3 MP Camera Response with Included IR Filter
Camera Options | 1.3 MP | 5 MP |
---|---|---|
Sensor Type | Interline SXGA Progressive Color CCD: ICX424AQ |
Interline QSXGA Progressive Color CCD: ICX625AQ |
Pixels (H x V) |
1348 x 976 | 2536 x 2068 |
Active Pixels (H x V) |
1280 x 966 | 2448 x 2058 |
Imaging Area (H x V) |
4.8 mm x 3.6 mm | 8.4 mm x 7.1 mm |
Pixel Size | 3.75 µm x 3.75 µm | 3.45 µm x 3.45 µm |
Optical Format | 1/3" | 2/3" |
Frame Rate | 40 fps | 15 fps |
Filter | IR Cut-On Filter | |
Video Output Format | Digital 8, 10, or 12 bit Raw Data or RGB 8 bit |
Zoom Lens System Options
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Transmission does not include an auxiliary lens or extension tube. An AR coating minimizes reflections in the visible spectra (about 400 - 700 nm).
Click for Details
Motorized Zoom Lens System Shown with 12X Zoom Lens and 0.67X Auxiliary Lens
Zoom Lens System Options
- 12X Optical Zoom Lens System
- 0.25X to 2.0X Auxiliary Lenses
- 0.5X to 3.3X Extension Tubes
- 6.5X Optical Zoom Lens System
- 0.25X to 2.0X Auxiliary Lenses
- 0.5X to 5X Extension Tubes
- Each can be Equipped with a Coaxial Light Input Port
A zoom lens system consists of three modules: the zoom lens, an auxiliary lens, and an extension tube. The zoom lens provides the base 6.5X or 12X optical magnification. The auxiliary lens is attached to the end of the zoom lens housing to increase or decrease the base magnification, while the extension tube positions the camera at the image plane with or without additional magnification.
Each module can be viewed in the first three columns of the below tables. Specifications, including system magnification and field of view, can be found by reading horizontally across from your selection. Note that field of view is dependent on the camera format being used.
The most popular system options are highlighted in green. Please contact TMS-Sales@thorlabs.com if a telecentric zoom lens is needed.
Zoom Lenses with Coaxial Light Input
Specifications for a 12X and 6.5X system with a side-mounted coaxial light input will be the same as those in the below tables; however the transmission may drop slightly due to the additional beamsplitter the light must pass through. Additionally, the 0.25X, 0.5X, and 0.75X auxiliary lenses are not compatible with this zoom lens version. The internal coaxial light will illuminate a circular area of 14 mm and 11 mm in diameter for the 12X and 6.5X zoom lenses, respectively. Any field of view (FOV) larger than these values will have darkened corners.
12X Zoom Lens System Specifications |
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6.5X Zoom Lens System Specifications |
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Software
Click to Enlarge
M3 Software GUI
M3 MetLogix® Metrology Software
- Program custom routines that control movement, lighting, fixtures, and more.
- The Microsoft Windows® environment is used with on-line help to ease training.
- Programs can be automatically created from CAD data or by recording steps while manually measuring a part.
- Enhanced video edge detection (VED) for selective feature measurement.
- Versatile video edge detection tools such as linewidth, circle, center-of-mass, and buffer that speed the measuring process.
- The system reports position and size of features, allowing optimization of the user’s fabrication process.
- Tolerancing to Cartesian, as well as True Position, LMC, and MMC is provided.
Each VideoMic® Video Measuring System includes the M3 MetLogix® software package. The software supports 2-axis measurements in X and Y, as well as precision Z-axis measurements. Please note that it cannot obtain volumetric 3-axis measurements. Video edge detection (VED) tools permit the calculation of radius, diameter, distance, and angle measurements, as well as auto-alignment of parts under inspection. Unit conversions and nonlinear error corrections are standard.
Integral motion control software permits automatic and semi-automatic measurement and inspection routines as well as graphic interactive part mapping. The system takes full advantage of touch-screen capabilities thereby enhancing the learning process. This package is required if using our triangulation laser sensor.
Optional Accessories
Exploring the Options?
Thorlabs' Multisensor Video Systems are customized to meet the demanding needs of your application. If you do not see a product or specification that you require or you are looking for assistance selecting a system, please contact me. Our Measurement Systems Team is happy to help and can provide system recommendations based on your needs.
Ike Jariel
General Manager
Thorlabs Measurement Systems
Thorlabs' video measuring machines can be enhanced with the addition of tactile touch-trigger probes and non-contact laser probes in a single machine. This multisensor capability increases the flexibility of the system, allowing it to precisely measure and inspect the most complex parts without the need to switch systems. Our selection of accessories can be viewed by clicking on the expandable sections below.
Renishaw® Tactile Probe Options
Probe Body Options | |||
---|---|---|---|
Series | TP20 | TP200 | SP600 |
Sensor Type | Kinematic | Strain Gauge | Scanning |
Application | Auto or Manual CMM, Suitable for Most Applications | Auto or Manual CMM with High Accuracy | High-Speed, Contact Form Scanning and Fast Point Measurement Applications |
Renishaw Stylus Range |
M2 Threaded | M2 Threaded | M3 Threaded |
Module Changing Racks | Manual and Motorized |
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A Renishaw TP20 Kinematic Touch-Trigger Probe Shown Mounted Within a Thorlabs Video System
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A Selection of LF, SF, and MF Probe Module and M2 Styli with Varying Tip Styles
Renishaw® Tactile Probe Options
- TP20 Series 3-Axis, Kinematic Touch-Trigger Probes
- TP200 Series 3-Axis, Strain Gauge Touch-Trigger Probes
- SP600 Series 3-Axis Scanning Probes
Thorlabs' video measuring systems are compatible with most Renishaw TP20 and TP200 series 3-axis, touch-trigger probes and SP600 series 3-axis scanning probes. These are sold as a kit that is preconfigured onto the video system. Each kit includes a probe body, probe module, stylus, and an optional manual or motorized module changing rack. When mounted onto a video measurement system, the probe assembly can be configured to stay in a fixed location or be motorized so that the system can be retracted when not in use.
TP20 Series
The TP20 series design is modeled on a spring-loaded kinematic arrangement where three rods are each resting within two ball-bearings that are spaced approximately 120° apart. When the stylus contacts a part, an internal spring will resist the slight force but still allow the ball-seats to deflect and pivot. This deflection will trigger a signal to the system to stop the measurement and record the signal.
TP200 Series
The TP200 series uses a similar kinematic mechanism as the TP20 series to retain the stylus; however, it does not utilize that mechanical movement to trigger an event. Instead, a set of silicon-based strain gauges is placed above the kinematic mechanism. These gauges will measure the force of the stylus in any direction and trigger a measurement once the force surpasses a preset value.
SP600 Series
The SP600 scanning probes are ideal for prismatic or complex components. Unlike the previously mentioned touch-trigger probes that collect discrete data points along a chosen path, scanning probes are carefully dragged across a surface to quickly obtain a large set of data points. They provide continuous deflection output that can be combined with the machine's position to determine the location of the surface. The tip of the stylus will tend to degrade faster using this method.
Specifications for a selection of Renishaw's probe modules can be found below. Please contact TMS-Sales@thorlabs.com for help customizing a system or to inquire about other options.
TP20 Series Probe Options and Specificationsa | ||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
Module | Sense Direction | Pre-Travel Variation |
Unidirectional Repeatability |
Trigger Force (N) (Stylus Lengtha) |
Overtravel Force (N) (Stylus Lengtha) |
Overtravel Displacement |
Repeatability of Stylus Changing |
|||||
XYb | Z | XY | +Z | -Z | XY (deg.) | +Z (mm) | -Z (mm) | |||||
Low Force (LF) | ±X, ±Y, +Z | ±0.60 µm | ±0.35 µm | 0.055 | 0.65 | 0.09 | 1.15 | N/A | ±14 | 3.1 | N/A | Motorized: ±0.50 μm Manual: ±1.0 μm |
Standard Force (SF) | ±0.80 µm | ±0.35 µm | 0.08 | 0.75 | 0.2 - 0.3 | 3.5 | N/A | ±14 | 4 | N/A | ||
Medium Force (MF) |
±1.00 µm | ±0.50 µm | 0.10 (25 mm) |
1.9 (25 mm) |
0.2 - 0.4 (25 mm) |
7 (25 mm) |
N/A | ±14 | 3.7 | N/A | ||
Extended Force (EF) | ±2.00 µm | ±0.65 µm | 0.10 (50 mm) |
3.2 (50 mm) |
0.2 - 0.5 (50 mm) |
10 (50 mm) |
N/A | ±14 | 2.4 | N/A | ||
6 Way (6W) | ±X, ±Y, ±Z | ±1.50 µm | ±1.00 µm | 0.14 | 1.60 | 0.25 | 2.5 | 9 | ±14 | 4.5 | 1.5 |
TP200 Series Probe Options and Specifications | ||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
Module | Sense Direction |
Unidirectional Repeatability |
XY Form Measurement Deviation |
XYZ Form Measurement Deviation |
Trigger Force (N) | Overtravel Forcea (N) | Repeatability of Stylus Changing |
|||||
Trigger 1 | Trigger 2 | Trigger 1 | Trigger 2 | Trigger 1 | Trigger 2 | XYb | Z | XY | Z | |||
Low Force (LF) | ±X, ±Y, ±Z | ±0.40 µm | ±0.50 µm | ±0.80 µm | ±0.90 µm | ±1 µm | ±1.4 µm | 0.02 | 0.07 | 0.1 - 0.15 | 1.6 | Motorized: ±0.50 μm Manual: ±1.0 μm |
Standard Force (SF) | 0.2 - 0.4 | 4.9 | ||||||||||
Extended Overtravel (EO) |
0.2 - 0.4 | 4.9 |
SP600 Series Scanning Probe Options and Specifications | ||||||
---|---|---|---|---|---|---|
Module | Sense Direction | Measurement Range | Overtravel Range | Resolution | Spring Rate | Damping |
SP600 | ±X, ±Y, ±Z | ±1 mma | X, Y and -Z Protected by Kinematic Joint. |
0.1 µm - 1 µm | 120 gmf/mm in X, Y, Z (Nominal) |
20% in X,Y,Z (Typical) |
Laser Sensor Options
Triangulation laser being used to measure the surface flatness of Thorlabs optic mount's front plate.
Laser Sensor Options
- Conoscopic Holography Laser Sensor
- Triangulation Displacement Laser Sensor
Thorlabs offers two types of laser sensors: a conoscopic holography sensor (CHS) and a triangulation displacement sensor (TDS). Each option provides high-precision distance, surface contour, 2D profile, and thickness measurements.
The conoscopic laser transmits the output beam along the same optical axis as the returned signal. This co-linearity is ideal for measuring blind holes or surfaces with large angles but requires a shorter standoff distance (i.e., distance from the target). There are also applications that will not need the higher precision measurement values obtained from the CHS, for example when characterizing surface defects. In contrast, the TDS determines the target's position by measuring the reflected light from the target's surface using an internal CCD detector. This light collection is not co-linear, i.e. there is a fixed angle between the beam output and the collection optic. This design allows the sensor to have a larger standoff.
The CHS utilizes interchangeable objectives at the output port that determine the measuring range of the sensor. Two of the more popular objectives are specified below; other options are available if the application requires it. The TDS does not use an objective, but is chosen by its direct measurement range. Please contact TMS-Sales@thorlabs.com for help in selecting system options or to inquire about other options.
Triangulation Displacement Sensor Specifications | |||
---|---|---|---|
Measuring Range | 25 mm | 50 mm | |
Measuring Range Spread | Start (SMR) | 25 mm | 35 mm |
Mid (MMR) | 27.5 mm | 60 mm | |
End (EMR) | 50 mm | 85 mm | |
Linearityb | ≤ ±0.08% | ≤ ±0.08% | |
Repeatability at Measuring Rate | 1 µm | 2 µm | |
Measuring Rate | 2 kHz | ||
Spot Diameter (±10%) | SMR | 100 x 140 µm | 90 x 120 µm |
MMR | 120 x 130 µm | 230 x 240 µm | |
EMR | 390 x 500 µm | 630 x 820 µm | |
Minimum | 55 x 50 µm | 70 x 65 µm | |
Laser Power | <1 mW | ||
Laser Color | Red (670 nm) | ||
Laser Safety Class | Class 2 in Accordance with DIN EN 60825-1 : 2008-05 |
Conoscopic Holography Sensor Specifications | ||
---|---|---|
Included Objective Effective Focal Lengtha |
25 mm | 50 mm |
Measuring Range | 1.8 mm | 8 mm |
Standoffb | 14 mm | 44 mm |
Linearityb | ±0.17% | ±0.08% |
Repeatability | 0.06 µm | 0.10 µm |
X Laser Spot Size | 27 µm | 37 µm |
Angular Coverage | 150° | 170° |
Measurement Frequency | ≤3000 Hz | |
Color | Red | |
Laser Safety Class | Class 2, IEC 60825-1:2007b | |
Compatible Software | IK500 |
Fixturing Options
Click to Enlarge
Rotary Fixture
Thorlabs' y-axis-platform-mounted rotary stage rotates a part under inspection while measurements are being obtained.
Fixturing Component Options
- Rotary Stage Fixture
- Pneumatic Glass Platen
Thorlabs offers numerous options for fixing an object in place during inspection with our video coordinate measuring machines (CMMs). Fixturing is the process of securing an object prior to scanning with a CMM. Doing so allows for repeatable, accurate, and fast measurement scans of a large number of items from a production run.
Rotary Stage Fixture
Our rotary stage rotates a part under inspection during the measurement process. It is useful for measuring parts such as shafts, screws, gears, or other cylindrical objects, where you don't want to re-fixture a part to take measurements from a different side. It is mounted onto the y-axis stage of the VSA or VSM video system.
A wide selection of motorized rotation mounts and stages are also available that can be mounted directly to our fixture plates. This would facilitate the creation of a motorized, modular fixturing system that could repeatably rotate and position items quickly and accurately.
Pneumatic Glass Platen
A pneumatic, hinged, glass platen can be added to any stage to secure smaller objects or circuit boards up to 0.20" (5.1 mm) thick. Based on the model the platen can be configured to automatically open as part of a software routine or by manually lifting the glass panel. If an automated quadrant light is being used, then the system will be programmed to clear the quadrant light whenever the platen is raised, preventing an unwanted collision.
Objective Options
Click to Enlarge
Thorlabs' TL1X-SAP 1X Objective with Included Case
Long-Working-Distance Objective Options
- 1X, 5X, 10X, 20X, or 50X Magnification
- Variety of Options to Support Use from 240 nm to 656 nm
- Suitable for Brightfield Observation
Thorlabs offers apochromat objectives with 1X, 5X, 10X, 20X, or 50X magnification. They are designed to be used with a 200 mm focal length tube lens and feature a flat field of focus and chromatic correction in the visible range. The long working distance provides a wide space between the lens surface and the object making them ideal for machine vision applications. The TL1X-SAP 1X Objective also offers a telecentric design with a removeable waveplate to minimize back reflections.
Each objective is engraved with its class, magnification, numerical aperture, a zero (noting that it is to be used to image a sample without a cover glass) and the tube lens focal length for which the specified magnification is valid. If the case shipped with each of these objectives is lost or broken, Thorlabs offers an objective case (Item #s OC2M26 and OC24) that can be used as a replacement.
For additional information about these objectives, including a tutorial that defines the properties of an objective, please see our complete presentation.
Item # | Wavelength Range | Ma | WD | EFL | NA | EA | Typical Transmission | OFN | PFL | AR Coating Reflectance |
---|---|---|---|---|---|---|---|---|---|---|
LMUL-10X-UVB | 240 - 360 nm | 10X | 20.0 mm | 20 mm | 0.25 | 10.0 mm | Raw Data |
24 | 95.0 mm | (240 - 360 nm) |
LMUL-20X-UVB | 20X | 15.3 mm | 10 mm | 0.36 | 7.2 mm | Raw Data |
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LMUL-50X-UVB | 50X | 12.0 mm | 4 mm | 0.42 | 3.4 mm | Raw Data |
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TL1X-SAPb | 420 - 700 nm | 1X | 8.0 mm | 200 mm | 0.03 | 23.4 mm | Raw Data |
22 | 95.0 mm | Ravg < 0.5% per Surface @ 0° AOI (420 - 700 nm) |
MY5X-802 | 436 - 656 nm | 5X | 34.0 mm | 40 mm | 0.14 | 11.2 mm | 24 | 95 mm | Not Available | |
MY10X-803 | 10X | 34.0 mm | 20 mm | 0.28 | 11.2 mm | |||||
MY20X-804 | 20X | 20.0 mm | 10 mm | 0.42 | 8.4 mm | |||||
MY50X-805 | 50X | 13.0 mm | 4 mm | 0.55 | 4.4 mm |
CPU Software and Hardware Upgrades
Click to Enlarge
A Monitor can be placed on a control unit or on the hood of a system. A touch screen monitor can be used if the M3 Metrology Software package is selected.
CPU Software and Hardware Upgrades
- Import and Export Software Utilities
- Statistical Process Control EXCEL®-Baseda Software Package
- Touch Screen Monitor and/or Hood-Mounted Monitor
- Color Printer and Printer Shelf
Thorlabs offers upgrades to the included LCD monitor and software. Please contact TMS-Sales@thorlabs.com for questions about any of these options.
Import and Export Software Utilities
These file conversion utilities are used to import and export a broader range of file types that include CAD, artwork, as well as drill and rout files.
Statistical Process Control (SPC) Software Package
An SPC program includes tools and procedures to take control of process behaviors, internal system errors, and production issues. This is an EXCEL-based package that can be added to any video system.
Monitor Options and System Placement
A standard 21.5" LCD monitor is included with each base system. It can be mounted on the workstation above the operator control pad or onto the hood of the system, as shown to the right. It will only be mounted onto the hood by request. The monitor can also be upgraded to include a touch screen or to be a larger 30" diagonal size; note that touch capabilities are only possible when using the M3 metrology software.
Color Printer and Printer Shelf
A color printer can be provided to physically archive video images and measurement reports. A shelf for the printer is available that mounts to the side of the video system, behind the workstation.
- EXCEL is a registered trademark of Microsoft Corporation.
Exploring the Options?
Thorlabs' Multisensor Video Systems are customized to meet the demanding needs of your application. If you do not see a product or specification that you require or you are looking for assistance selecting a system, please contact me. Our Measurement Systems Team is happy to help and can provide system recommendations based on your needs.
Ike Jariel
General Manager
Thorlabs Measurement Systems
Click to View Specifications:
Specifications for each of our seven base systems as well as our video system options and select accessories are available below. The most popular options are highlighted in green.
For complete details on all of the ways that Thorlabs' Optek Video Systems can be customized, please see the Video System Options and Accessories tabs or contact us using the link to the right.
Base Systems
Our Video CMM System come in five base sizes. All are available with air bearings and linear motors as a standard, except for the VSM463 and VSM713, which include ball-bearings and a servo motor. The most popular option is highlighted in green below.
CCD Cameras
Specifications for our 1.3 MP and 5 MP camera can be found below, with plots to the right showing each cameras sensitivity to wavelengths in the visible spectra. The most popular option is highlighted in green.
Click to Enlarge
5 MP Camera Response with Included IR Filter
Click to Enlarge
1.3 MP Camera Response with Included IR Filter
Camera Specifications | ||
---|---|---|
Resolution | 1.3 MP | 5 MP |
Sensor Type | Interline SXGA Progressive Color CCD: ICX424AQ |
Interline QSXGA Progressive Color CCD: ICX625AQ |
Pixels (H x V) |
1348 x 976 | 2536 x 2068 |
Active Pixels (H x V) |
1280 x 966 | 2448 x 2058 |
Imaging Area (H x V) |
4.8 mm x 3.6 mm | 8.4 mm x 7.1 mm |
Pixel Size | 3.75 µm x 3.75 µm | 3.45 µm x 3.45 µm |
Optical Format | 1/3" | 2/3" |
Frame Rate | 40 fps | 15 fps |
Filter | IR Cut-On Filter | |
Video Output Format | Digital 8, 10, or 12 bit Raw Data or RGB 8 bit |
Click to Enlarge
Transmission does not include an auxiliary lens or extension tube. An AR coating minimizes reflections in the visible spectra (about 400 - 700 nm).
Zoom Lenses
A zoom lens system consists of three modules: the zoom lens, an auxiliary lens, and an extension tube. Each module can be viewed in the first three columns of the below tables. Specifications of the entire three part system, including system magnification and field of view, can be found by reading horizontally across from your selection. Note that field of view is dependant on the camera format being used.
The most popular system options are highlighted in green. Please contact TMS-Sales@thorlabs.com if a telecentric zoom lens is required.
Zoom Lenses with Coaxial Light Input
Specifications for a 12X and 6.5X system with a side-mounted coaxial light input will be the same as those in the below tables, however the transmission may drop slightly due to the additional beamsplitter the light must pass though. Additionally, the 0.25X, 0.5X, and 0.75X auxiliary lenses are not compatible with this zoom lens version. The internal coaxial light will illuminate a circular area of 14 mm and 11 mm in diameter for the 12X and 6.5X zoom lenses, respectively. Any field of view (FOV) larger than these values will have darkened corners.
12X Zoom Lens System Specifications |
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6.5X Zoom Lens System Specifications |
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Objectives
Specifications for our four objectives can be found below. Please contact TMS-Sales@thorlabs.com for help configuring a system or to inquire about other options.
Item # | Wavelength Range | Ma | WD | EFL | NA | EA | Typical Transmission | OFN | PFL | AR Coating Reflectance |
---|---|---|---|---|---|---|---|---|---|---|
LMUL-10X-UVB | 240 - 360 nm | 10X | 20.0 mm | 20 mm | 0.25 | 10.0 mm | Raw Data |
24 | 95.0 mm | (240 - 360 nm) |
LMUL-20X-UVB | 20X | 15.3 mm | 10 mm | 0.36 | 7.2 mm | Raw Data |
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LMUL-50X-UVB | 50X | 12.0 mm | 4 mm | 0.42 | 3.4 mm | Raw Data |
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TL1X-SAPb | 420 - 700 nm | 1X | 8.0 mm | 200 mm | 0.03 | 23.4 mm | Raw Data |
22 | 95.0 mm | Ravg < 0.5% per Surface @ 0° AOI (420 - 700 nm) |
MY5X-802 | 436 - 656 nm | 5X | 34.0 mm | 40 mm | 0.14 | 11.2 mm | 24 | 95 mm | Not Available | |
MY10X-803 | 10X | 34.0 mm | 20 mm | 0.28 | 11.2 mm | |||||
MY20X-804 | 20X | 20.0 mm | 10 mm | 0.42 | 8.4 mm | |||||
MY50X-805 | 50X | 13.0 mm | 4 mm | 0.55 | 4.4 mm |
Probe Body Options | |||
---|---|---|---|
Series | TP20 | TP200 | SP600 |
Sensor Type | Kinematic | Strain Gauge | Scanning |
Application | Auto or Manual CMM, Suitable for Most Applications | Auto or Manual CMM with High Accuracy | High-Speed, Contact Form Scanning and Fast Point Measurement Applications |
Renishaw Stylus Range |
M2 Threaded | M2 Threaded | M3 Threaded |
Module Changing Racks | Manual and Motorized |
Renishaw® Tactile Probes
Thorlabs' video systems are compatible with most Renishaw TP20 and TP200 series 3-axis, touch-trigger probes and SP600 series 3-axis scanning probes. These are sold as a kit that is preconfigured onto the video system. Each kit includes a probe body, probe module, and an optional manual or motorized module changing rack.
Specifications for a selection of Renishaw's probe modules can be found below. Please contact TMS-Sales@thorlabs.com for help in selecting system options or to inquire about other options. The most popular option is highlighted in green.
TP20 Series Probe Options and Specificationsa | ||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
Module | Sense Direction | Pre-Travel Variation |
Unidirectional Repeatability |
Trigger Force (N) (Stylus Lengtha) |
Overtravel Force (N) (Stylus Lengtha) |
Overtravel Displacement |
Repeatability of Stylus Changing |
|||||
XYb | Z | XY | +Z | -Z | XY (deg.) | +Z (mm) | -Z (mm) | |||||
Low Force (LF) | ±X, ±Y, +Z | ±0.60 µm | ±0.35 µm | 0.055 | 0.65 | 0.09 | 1.15 | N/A | ±14 | 3.1 | N/A | Motorized: ±0.50 μm Manual: ±1.0 μm |
Standard Force (SF) | ±0.80 µm | ±0.35 µm | 0.08 | 0.75 | 0.2 - 0.3 | 3.5 | N/A | ±14 | 4 | N/A | ||
Medium Force (MF) |
±1.00 µm | ±0.50 µm | 0.10 (25 mm) |
1.9 (25 mm) |
0.2 - 0.4 (25 mm) |
7 (25 mm) |
N/A | ±14 | 3.7 | N/A | ||
Extended Force (EF) | ±2.00 µm | ±0.65 µm | 0.10 (50 mm) |
3.2 (50 mm) |
0.2 - 0.5 (50 mm) |
10 (50 mm) |
N/A | ±14 | 2.4 | N/A | ||
6 Way (6W) | ±X, ±Y, ±Z | ±1.50 µm | ±1.00 µm | 0.14 | 1.60 | 0.25 | 2.5 | 9 | ±14 | 4.5 | 1.5 |
TP200 Series Probe Options and Specifications | ||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
Module | Sense Direction |
Unidirectional Repeatability |
XY Form Measurement Deviation |
XYZ Form Measurement Deviation |
Trigger Force (N) | Overtravel Forcea (N) | Repeatability of Stylus Changing |
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Trigger 1 | Trigger 2 | Trigger 1 | Trigger 2 | Trigger 1 | Trigger 2 | XYb | Z | XY | Z | |||
Low Force (LF) | ±X, ±Y, ±Z | ±0.40 µm | ±0.50 µm | ±0.80 µm | ±0.90 µm | ±1 µm | ±1.4 µm | 0.02 | 0.07 | 0.1 - 0.15 | 1.6 | Motorized: ±0.50 μm Manual: ±1.0 μm |
Standard Force (SF) | 0.2 - 0.4 | 4.9 | ||||||||||
Extended Overtravel (EO) |
0.2 - 0.4 | 4.9 |
SP600 Series Scanning Probe Options and Specifications | ||||||
---|---|---|---|---|---|---|
Module | Sense Direction | Measurement Range | Overtravel Range | Resolution | Spring Rate | Damping |
SP600 | ±X, ±Y, ±Z | ±1 mma | X, Y and -Z Protected by Kinematic Joint. |
0.1 µm - 1 µm | 120 gmf/mm in X, Y, Z (Nominal) |
20% in X,Y,Z (Typical) |
Laser Sensors
The Conoscopic Holography Laser Sensor utilizes interchangeable objectives at the output port that determine the measuring range of the sensor. Two of the more popular objectives are specified below; other options are available if the application requires it. The Triangulation Displacement Sensor does not use an objective, and is selected based on its measurement range. Please contact TMS-Sales@thorlabs.com for help in selecting system options or to inquire about other options. The most popular options are highlighted in green.
Triangulation Displacement Sensor Specifications | |||
---|---|---|---|
Measuring Range | 25 mm | 50 mm | |
Measuring Range Spread | Start (SMR) | 25 mm | 35 mm |
Mid (MMR) | 27.5 mm | 60 mm | |
End (EMR) | 50 mm | 85 mm | |
Linearityb | ≤ ±0.08% | ≤ ±0.08% | |
Repeatability at Measuring Rate | 1 µm | 2 µm | |
Measuring Rate | 2 kHz | ||
Spot Diameter (±10%) | SMR | 100 x 140 µm | 90 x 120 µm |
MMR | 120 x 130 µm | 230 x 240 µm | |
EMR | 390 x 500 µm | 630 x 820 µm | |
Minimum | 55 x 50 µm | 70 x 65 µm | |
Laser Power | < 1 mW | ||
Laser Color | Red (670 nm) | ||
Laser Safety Class | Class 2 in Accordance with DIN EN 60825-1 : 2008-05 |
Conoscopic Holography Sensor Specifications | ||
---|---|---|
Included Objective Effective Focal Lengtha |
25 mm | 50 mm |
Measuring Range | 1.8 mm | 8 mm |
Standoff | 14 mm | 44 mm |
Linearityb | ±0.17% | ±0.08% |
Repeatability | 0.06 µm | 0.10 µm |
X Laser Spot Size | 27 µm | 37 µm |
Angular Coverage | 150° | 170° |
Measurement Frequency | ≤3000 Hz | |
Color | Red | |
Laser Safety Class | Class 2, IEC 60825-1:2007c | |
Compatible Software | IK500 |
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