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Compact Laser Modules with Bare Wire Leads


  • 520 nm or 635 nm Typical Center Wavelength
  • Collimated, Circular Output
  • Ø11 mm Compact, Electrically Isolated Housing
  • Bare Wire Leads for OEM Integration

PL204

635 nm Center Wavelength, 0.9 mW Output Power

Bare Wire Leads

Color at End of Module Corresponds to Laser's Spectral Color

Sample beam profile of the PL204 USB laser module, measured using our BC106N-VIS CCD beam profiler at a distance of 5 m.

 

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Features

  • 520 nm or 635 nm Typical Center Wavelength
  • 0.9 mW Typical Output Power
  • Collimated Output 
  • Ø11 mm Compact, Electrically Isolated Housing
  • Bare Wire Leads for OEM Integration
  • Mounting Accessories Available

These compact laser modules feature a typical output power of 0.9 mW (laser safety Class 2) at a 520 nm or 635 nm typical center wavelength. The collimated output has a Ø3 mm round beam profile at 50 mm from the housing. These modules offer single-spatial-mode output in compact, electrically isolated cylindrical housings and are ideal for use as alignment lasers in optical systems. As these diodes are not thermally stabilized, their optical output power may fluctuate slightly during operation.

The modules have unterminated wire leads for integration into OEM or industrial applications. We recommend powering these lasers with a user-supplied 5 VDC power supply, which must be connected to the wire leads by the user. For compact laser modules with connectors, see our USB-equipped laser modules and phono-jack-equipped laser modules.

Mounting Options
The Ø11 mm housing is compatible with our line of optomechanical components through the use of various mounting adapters, as shown in the images to the right. Depending on the adapter chosen, these laser modules can be directly mounted into either internally SM1-threaded (1.035"-40) components or mechanics with a Ø1" bore. Further details on each adapter and its compatibility with our line of optomechanics can be found below.

Thorlabs also offers a Mini-Series kinematic mount for Ø11 mm laser diode modules (available below). This kinematic mount is among our smallest kinematic mounts available and features 4-40 (M3) taps for mounting onto our Ø6 mm Mini-Series Posts.

Laser Safety and Classification

Safe practices and proper usage of safety equipment should be taken into consideration when operating lasers. The eye is susceptible to injury, even from very low levels of laser light. Thorlabs offers a range of laser safety accessories that can be used to reduce the risk of accidents or injuries. Laser emission in the visible and near infrared spectral ranges has the greatest potential for retinal injury, as the cornea and lens are transparent to those wavelengths, and the lens can focus the laser energy onto the retina. 

Laser Glasses Laser Curtains Blackout Materials
Enclosure Systems Laser Viewing Cards Alignment Tools
Shutter and Controllers Laser Safety Signs

Safe Practices and Light Safety Accessories

  • Thorlabs recommends the use of safety eyewear whenever working with laser beams with non-negligible powers (i.e., > Class 1) since metallic tools such as screwdrivers can accidentally redirect a beam.
  • Laser goggles designed for specific wavelengths should be clearly available near laser setups to protect the wearer from unintentional laser reflections.
  • Goggles are marked with the wavelength range over which protection is afforded and the minimum optical density within that range.
  • Laser Safety Curtains and Laser Safety Fabric shield other parts of the lab from high energy lasers.
  • Blackout Materials can prevent direct or reflected light from leaving the experimental setup area.
  • Thorlabs' Enclosure Systems can be used to contain optical setups to isolate or minimize laser hazards.
  • A fiber-pigtailed laser should always be turned off before connecting it to or disconnecting it from another fiber, especially when the laser is at power levels above 10 mW.
  • All beams should be terminated at the edge of the table, and laboratory doors should be closed whenever a laser is in use.
  • Do not place laser beams at eye level.
  • Carry out experiments on an optical table such that all laser beams travel horizontally.
  • Remove unnecessary reflective items such as reflective jewelry (e.g., rings, watches, etc.) while working near the beam path.
  • Be aware that lenses and other optical devices may reflect a portion of the incident beam from the front or rear surface.
  • Operate a laser at the minimum power necessary for any operation.
  • If possible, reduce the output power of a laser during alignment procedures.
  • Use beam shutters and filters to reduce the beam power.
  • Post appropriate warning signs or labels near laser setups or rooms.
  • Use a laser sign with a lightbox if operating Class 3R or 4 lasers (i.e., lasers requiring the use of a safety interlock).
  • Do not use Laser Viewing Cards in place of a proper Beam Trap.

 

Laser Classification

Lasers are categorized into different classes according to their ability to cause eye and other damage. The International Electrotechnical Commission (IEC) is a global organization that prepares and publishes international standards for all electrical, electronic, and related technologies. The IEC document 60825-1 outlines the safety of laser products. A description of each class of laser is given below:

Class Description Warning Label
1 This class of laser is safe under all conditions of normal use, including use with optical instruments for intrabeam viewing. Lasers in this class do not emit radiation at levels that may cause injury during normal operation, and therefore the maximum permissible exposure (MPE) cannot be exceeded. Class 1 lasers can also include enclosed, high-power lasers where exposure to the radiation is not possible without opening or shutting down the laser.  Class 1
1M Class 1M lasers are safe except when used in conjunction with optical components such as telescopes and microscopes. Lasers belonging to this class emit large-diameter or divergent beams, and the MPE cannot normally be exceeded unless focusing or imaging optics are used to narrow the beam. However, if the beam is refocused, the hazard may be increased and the class may be changed accordingly.  Class 1M
2 Class 2 lasers, which are limited to 1 mW of visible continuous-wave radiation, are safe because the blink reflex will limit the exposure in the eye to 0.25 seconds. This category only applies to visible radiation (400 - 700 nm).  Class 2
2M Because of the blink reflex, this class of laser is classified as safe as long as the beam is not viewed through optical instruments. This laser class also applies to larger-diameter or diverging laser beams.  Class 2M
3R Lasers in this class are considered safe as long as they are handled with restricted beam viewing. The MPE can be exceeded with this class of laser, however, this presents a low risk level to injury. Visible, continuous-wave lasers are limited to 5 mW of output power in this class.  Class 3R
3B Class 3B lasers are hazardous to the eye if exposed directly. However, diffuse reflections are not harmful. Safe handling of devices in this class includes wearing protective eyewear where direct viewing of the laser beam may occur. In addition, laser safety signs lightboxes should be used with lasers that require a safety interlock so that the laser cannot be used without the safety light turning on. Class-3B lasers must be equipped with a key switch and a safety interlock.  Class 3B
4 This class of laser may cause damage to the skin, and also to the eye, even from the viewing of diffuse reflections. These hazards may also apply to indirect or non-specular reflections of the beam, even from apparently matte surfaces. Great care must be taken when handling these lasers. They also represent a fire risk, because they may ignite combustible material. Class 4 lasers must be equipped with a key switch and a safety interlock.  Class 4
All class 2 lasers (and higher) must display, in addition to the corresponding sign above, this triangular warning sign  Warning Symbol

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Laser Modules with Bare Wires

Click Image for Full View PL203 PL204
Item # PL203 PL204
Wavelength (Typical) 520 nm 635 nm
Output Power (Typical) 0.90 mW
Laser Safety Class Class 2
Beam Shapea
Round, Ø3 mm (Typical) at 5 cm
Typical Beam Profiles
(Click Icon for Details)
PL201 Beam Profiles
PL202 Beam Profiles
Housing Dimensions Ø11.0 mm x 60.2 mm
Complete Specificationsb info info
Alternative USB-Equipped Item # PL201 PL202
  • The D4σ beam size was measured 50 mm from the front of the housing. Click on the Typical Beam Profiles icons to view the beam profiles at other distances.
  • Click the blue icon to view complete specifcations, performance plots, and drawings.
Based on your currency / country selection, your order will ship from Newton, New Jersey  
+1 Qty Docs Part Number - Universal Price Available
PL203 Support Documentation
PL203NEW!Compact Laser Module with Bare Wire Leads, 520 nm, 0.9 mW
$132.00
Today
PL204 Support Documentation
PL204NEW!Compact Laser Module with Bare Wire Leads, 635 nm, 0.9 mW
$93.00
Today

Ø11 mm Laser Diode Module Mounting Adapters

These adapters mount the laser diode housing into SM1 (1.035"-40) lens tubes, 30 mm cage systemsØ1/2" posts, or Ø1/2" or Ø1" mounts. Please see the application photos in the Overview tab for examples.

The KAD11F and KAD11NT adapters provide ±6° of pitch and yaw adjustment. Two 80 TPI fine adjustment screws on the front plate of the adapter control the pitch and yaw position and can be turned using a 5/64" (2.0 mm) hex key.

Click Image to Enlarge AD11F AD11NT KAD11F KAD11NT
Item # AD11BA AD11F AD11NT KAD11F KAD11NT
Description Unthreaded Adapter with a 1/2" Outer Diameter Externally
SM1-Threaded Adapter
Unthreaded Adapter with a 1" Outer Diameter Externally
SM1-Threaded Kinematic Adapter with Pitch and Yaw Adjustment
Unthreaded Kinematic Adapter with a 1" Outer Diameter and Pitch and Yaw Adjustment
Diode Module Housing Diameter 11 mm
Based on your currency / country selection, your order will ship from Newton, New Jersey  
+1 Qty Docs Part Number - Universal Price Available
AD11BA Support Documentation
AD11BAØ1/2" Unthreaded Adapter for Ø11 mm Cylindrical Components
$20.99
Today
AD11F Support Documentation
AD11FSM1-Threaded Adapter for Ø11 mm Cylindrical Components
$30.84
Today
AD11NT Support Documentation
AD11NTCustomer Inspired! Ø1" Unthreaded Adapter for Ø11 mm Cylindrical Components
$24.35
Today
KAD11F Support Documentation
KAD11FSM1-Threaded Kinematic Pitch/Yaw Adapter for Ø11 mm Cylindrical Components
$69.79
Today
KAD11NT Support Documentation
KAD11NTØ1” Kinematic Pitch/Yaw Adapter for Ø11 mm Cylindrical Components
$66.28
Today

Laser Diode Module Kinematic Mount

Kinematic Mount Laser Diode Module
Click to Enlarge

PL201 USB Laser Module Mounted in a MK11F Mini-Series Kinematic Mount
  • Securely Mount Ø11 mm Laser Diode Modules
  • Angular Range: ±4°
  • Compact Nominal Footprint: 0.79" x 0.52" (20.0 mm x 13.3 mm)
  • Resolution: 0.187 mrad (0.011°) per Revolution via Two M2.5 x 0.20 Precision Adjusters
  • 4-40 (M3) Mounting Holes Allow for Left- or Right-Handed Orientation

Thorlabs' Mini-Series Kinematic Mount for Cylindrical Components is our most compact solution for mounting the Ø11 mm laser diode modules sold above. This two-adjuster kinematic mount features a nominal 0.79" x 0.52" (20.0 mm x 13.2 mm) footprint, which is the same as our Mini-Series kinematic mirror mounts. Cylindrical components are secured at three points using a nylon-tipped locking screw and a double-bored mounting hole. Both the nylon-tipped setscrew and the two M2.5 x 0.20 adjuster screws accept a 0.050" (1.3 mm) hex key (not included).

For ease of adjustment, we recommend using the 0.050" hex key thumbscrews. We also offer a locking collar and spanner wrench for locking the adjuster screws in a desired position or for creating a hard stop.

Based on your currency / country selection, your order will ship from Newton, New Jersey  
+1 Qty Docs Part Number - Imperial Price Available
MK11F Support Documentation
MK11FMini-Series Kinematic Mount for Ø11 mm Cylindrical Components, 4-40 Taps
$95.48
Today
+1 Qty Docs Part Number - Metric Price Available
MK11F/M Support Documentation
MK11F/MMini-Series Kinematic Mount for Ø11 mm Cylindrical Components, M3 Taps
$95.48
Today
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