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Larger Beam Diameter Scanning Galvo Systems


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Larger Beam Diameter Scanning Galvo Systems

Key Specifications 
Beam Diameter10 mm (Max)
2-Axis System Beam Offset15 mm
Wavelength Range (Ravg > 95%)500 nm - 2.0 µm
Mirror CoatingProtected Silver
Damage Threshold3 J/cm2 at 1064 nm, 10 ns Pulse
Repeatability15 μrad
Linearity99.9%
Max Scan Angle
(Mechanical Angle)
±20.0°
(w/ 0.5 V/deg scaling)
Full Scale Bandwidth (Hz)65 Sq wave,
130 Sine wave
Small Angle (±0.2°) Bandwidth1 kHz
Small Angle Step Response400 µs
Optical Position Sensor Output40 to 80 µA
Power Supply Requirements±15 to ±18 VDC

For additional specifications, please see the Specs tab.

Features

  • Moving Magnet Motor Design for Faster Response
  • High-Precision Optical Mirror Position Detection
  • Analog PD Control Electronics with Current Damping
    and Error Limiter
  • Protected Silver Mirror Coating
  • Custom Coatings (e.g., Aluminum) Available upon Request
    (Contact Tech Support for More Details)

These high-speed Scanning Galvanometer Mirror Positioning Systems are designed for integration into OEM or custom laser beam steering applications with a beam diameter of <10 mm. Each system includes a single- or dual-axis galvo motor and mirror assembly, associated driver card(s), and driver card heatsink(s). Also provided is a base plate, which is a combined post adapter and tilt platform adapter. A low noise, linear PSU (GPS011); covers for the driver cards (GCE001); cage system adapter (GCM012); and heat sink (GHS003) are available separately (see below for details).


GVS002 Schematic

Galvo Motor/Mirror Assembly
The galvo consists of a galvanometer-based scanning motor with an optical mirror mounted on the shaft and a detector that provides positional feedback to the control board. The moving magnet design for the GVS series of galvanometer motors was chosen over a stationary magnet and rotating coil design in order to provide the fastest response times and the highest system resonant frequency. The position of the mirror is encoded using an optical sensing system located inside of the motor housing.

Due to the large angular acceleration of the rotation shaft, the size, shape and inertia of the mirrors become significant factors in the design of high performance galvo systems. Furthermore, the mirror must remain rigid (flat) even when subjected to large accelerations. All these factors have been precisely balanced in our galvo systems in order to match the characteristics of the galvo motor and maximize performance of the system.

The mirrors are available from stock with a silver coating. Custom coatings (e.g., aluminum) are available on request. Please contact Tech Support for more details.


GVS011

Scanning Galvo Mirror Assembly and Driver Board
All Thorlabs scanning galvo mirror systems feature a mounted single- or dual-axis mirror/motor assembly and driver card(s). Shown to the left is the 10 mm 1D galvo mirror and driver card with heatsink. The mirror assembly features multiple mounting holes and a rotatable collar mount for the mirror/motor. A flying lead allows connection to the driver board. Please see below for additional mounting options and accessories.

Servo Driver Board
The Proportional Derivative (PD) servo driver circuit interprets the signals from the optical position detecting system inside the motor and then produces the drive voltage required to rotate the mirror to the desired position. The scanner uses a non-integrating, Class 0 servo that is ideal for use in applications that require vector positioning (e.g., laser marking), raster positioning (printing or scanning laser microscopy), and some step-and-hold applications. Furthermore, the proportional derivative controller gives excellent dynamic performance. The circuit includes an additional current term to ensure stability at high accelerations. The same driver board is used in all our galvo systems.


System Operation
The servo driver must be connected to a DC power supply, the galvo motor, and an input voltage source (the monitoring connection is optional). For continuous scanning applications, a function generator with a square or sine wave output is sufficient for scanning the galvo mirror over its entire range. For more complex scanning patterns, a programmable voltage source should be used. The ratio between the input voltage and mirror position is switchable between 0.5, 0.8, and 1. For the GVS011 and GVS012 systems, the ±10 V input produces the full angular range of ±20° with a scaling factor of 0.5. The control circuit also provides monitoring outputs that allow the user to track the position of the mirror. In addition, voltages proportional to the drive current being supplied to the motor and the difference between the command position and the actual position of the mirror are supplied by the control circuit.

Closed-Loop Mirror Positioning
The angular orientation (position) of the mirror is optically encoded using an array of photocells and a light source, both of which are integrated into the interior of the galvanometer housing. Each mirror orientation corresponds to a unique ratio of signals from the photodiodes, which allows for the closed-loop operation of the galvo mirror system.

The GVS011 and GVS012 systems can be driven to scan their full ±20° range at a frequency of 65 Hz when using a square wave control input voltage and 130 Hz when using a sine wave. For the same 0.2° small angle, the step response is 400 µs. The maximum scan frequency is 1 kHz and the angular resolution is 0.0008° (15 μrad).

Galvanometer System Specifications

Item #GVS011 and GVS012
Mirror
Maximum Beam Diameter 10 mm
2-Axis System Beam Offset15 mm
MaterialK9 Glass
Wavelength Range500 nm to 2.0 µm
Damage Threshold*3.0 J/cm2
Motor and Position Sensor
Linearity99.9%
Scale Drift40 ppm/°C (Max)
Zero Drift10 μrad/°C (Max)
Repeatability15 μrad
Resolution (Mechanical)With GPS011 Linear PSU: 0.0008 ° (15 µrad)
With Standard Switch Mode PSU: 0.004° (70 µrad)
Average Current1 A
Peak Current 10 A
Maximum Scan Angle
(Mechanical Angle)
±20° (Input Scale Factor 0.5 V
per degree)
Motor Weight
(inc Cables, excl Brackets)
94 g
Operating Temperature Range0 to 40 °C
Optical Position Sensor Output Range40 to 80 µA
Drive Electronics
Full Scale Bandwidth65 Hz Square wave,
130 Hz Sinewave
Small Angle (±0.2°) Bandwidth1 kHz
Small Angle Step Response400 µs
Power Supply±15 to ±18 VDC
(1.25 A rms, 10 A peak Max)
Analog Signal Input Resistance20 kΩ ± 1% (Differential Input)
Position Signal Output Resistance1 kΩ ± 1%
Analog Position Signal Input Range±10 V
Mechanical Position Signal Input Scale Factor Switchable: 1.0 V, 0.8 V or 0.5 V per degree
Mechanical Position Signal Output Scale Factor0.5 V per degree
Operating Temperature Range0 to 40 °C
Servo Board Size (W x D x H)85 mm x 74 mm x 44 mm (3.35" x 2.9" x 1.73")

*Measured with pulsed laser at 1064 nm, 10 ns, 10 Hz, and Ø1.000 mm beam diameter.

GPS011 Power Supply Specifications

Specification Value
Input Voltage RangeSwitchable: 115 to 120 VAC or 230 to 240 VAC, 47 to 63 Hz
Output Voltage+15 V 3 A, -15 V 3 A, rms continuous
Fuses3 A 250 V Anti-surge
Dimensions179 mm x 274 mm (Max) x 122 mm
(7.05" x 10.79" (Max) x 4.8")
Weight4.73 kg (10.4 lbs)

The curves below show the reflection data for the silver-coated mirrors supplied with the GVS011 and GVS012 galvo systems.

M01 Reflection
Click to Enlarge
Protected Silver, 45° Reflectance Data

GVS Series Driver Connections

GVS Driver

 

 

J10 Power Connector

GVS J10
PinDesignation
1+ 15 V
2Ground
3- 15 V

J6 Diagnostics Connector

GVS J6
PinDesignation
1Scanner Position
2Internal Command Signal
3Positioning Error x 5
4Motor Drive Current
5Not Connected
6Test Input (NC)
7Motor + Coil Voltage / 2
8Ground

 

J9 Motor Connector

J9
PinDesignation
1Position Sensor A Current
2Position Sensor Ground
3Position Sensor Cable Shield
4Drive Cable Shield
5Position Sensor B Current
6Position Sensor Power
7Motor + Coil
8Motor - Coil

Galvo Assembly Motor Connector
GVS001/GVS002 Only

Motor Connector
PinDesignation
1Motor + Coil
2Not Used
3Motor - Coil
4Position Sensor Cable Shield
5Not Used
6Position Sensor Power
7Not Used
8Position Sensor A Current
9Position Sensor B Current
10Position Sensor Ground

J7 Command Input Connector

J7
O/P
PinDesignation
1Command Input +ve
2Command Input -ve
3DRV OK
4External Enable
5-12 V Output (low impedence O/P)
6+12 V Output (low impedence O/P)
7Ground
8Ground

 

JP7 Volts/Degree Scaling Factor Control

JP7

Servo driver cards manufactured after October 2009 have a jumper which is used to set the Volts per Degree scaling factor. The cards are shipped with the scaling set to 1.0 V/°, where the max scan angle is 10°, and is compatible with driver cards manufactured before October 2009.

To set the maximum scan angle to ±12.5°, set the scaling factor to 0.8 V/° by placing a jumper across the pins as shown above. Similarly, the 0.5 V/° scaling factor is provided to allow the full scan angle to be achieved using small input signals. In this case, the input voltage should be limited to ±6.25 V max.

External Enabling of the Driver Board

The drive electronics can be configured for external enabling by placing a jumper across pins 2 and 3 of JP4.

JP4
JP4

Once this has been done, the user can enable or disable the drive electronics by applying a 5 V CMOS signal to J7 pin 4.

If a logic high or no signal is applied, the drive electronics will be enabled. If a logic low signal is applied, then the driver will be disabled.

PinDesignation
1Command Input +ve
2Command Input -ve
3No Connect
4External Enable
5-12 V Output
6+12 V Output
7Ground
8Ground

J7
J7

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Posted Comments:
Poster: jlow
Posted Date: 2012-11-06 16:39:00.0
Response from Jeremy at Thorlabs: With regard to the GVS012 in the GCM012 housing cage, the holes in which the galvo mirror/motors sit are machined so that the target mirror sits centered on the optical axis as centered through the GCM012 cage windows. Please note that when inserting a galvo into this GCM012 cage, the mirror motors will have to be manually orientated to alignment. The scanning angle is calibrated so that there is a signal/degree setting of 0.5V/degree. Out of the packaging, both motors are orientated and calibrated so that an incident beam will be outputted in a 'zeroed' perpendicular direction to within the angular resolution of the system. The galvo can be easily adjusted however by manipulating this control signal to optimize alignment. With regard to the surface flatness, that's something that I would have to look into and post on the website.
Poster: neil.troy
Posted Date: 2012-11-01 19:41:18.343
What is the surface flatness of the mirrors? Are the SM1 threaded tubes centered about the entrance pupil for the Galvo? Do these come factory aligned to bend the beam 90 degrees (with a deviation of 15 mm listed), ie. will a beam parallel to the table still be parallel to the table when the galvo's are zero'd?
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Larger Beam Diameter Scanning Galvo Systems
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GVS011 Support Documentation GVS011 1D Large Beam (10 mm) Diameter Galvo System, Silver-Coated Mirror, PSU Not Included $1,365.00
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GVS012 Support Documentation GVS012 2D Large Beam (10 mm) Diameter Galvo System, Silver-Coated Mirror, PSU Not Included $2,775.00
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GVS011/M Support Documentation GVS011/M 1D Large Beam (10 mm) Diameter Galvo System, Silver-Coated Mirror, PSU Not Included, Metric $1,365.00
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GVS012/M Support Documentation GVS012/M 2D Large Beam (10 mm) Diameter Galvo System, Silver-Coated Mirror, PSU Not Included, Metric $2,775.00
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Galvo System Linear Power Supply
  Compatible With All Thorlabs’ Galvo Systems
  Low Noise, Linear Supply Minimizes Electrical Interference
  Capable of Powering Two Server Driver Cards Simultaneously

The GPS011 power supply is a low noise, linear supply designed to minimize electrical interference for maximum system resolution. The power supply is compatible with all our galvo systems and can power two server driver cards simultaneously. Two 2 m power cables are included.

The GPS011 delivers ±15 VDC at 3 A and can be powered by 115 VAC or 230/240 VAC. A standard switch mode power supply may be used for low demand applications.

Based on your currency / country selection, your order will ship from Newton, New Jersey  
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GPS011 Support Documentation GPS011 1D or 2D Galvo System Linear Power Supply $450.00
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Galvo Mount Heatsink
  Provides Additional Cooling
  Attaches Directly to the 1D and 2D Mirror Mounts
  Convenient Post Adapter to Thorlabs’ 8-32 UNC Threaded Posts

The GHS003 galvo mirror heatsink attaches directly to the 1D and 2D mirror mounts to provide device cooling and alternate mounting options.

Heat from the galvo mirrors is typically dissipated through the normal mounting options. However, applications involving rapidly changing drive signals can create excess heat buildup, causing the galvo motor to fail or driver board thermal cutout to trip. We reccomend the GHS003 Heatsink for these cases. The heat sink also serves as a post adapter, allowing the GVS001 and GVS002 galvo mirror assembly to be mounted on our 8-32 UNC threaded posts.

Based on your currency / country selection, your order will ship from Newton, New Jersey  
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GHS003 Support Documentation GHS003 Galvo Mount/Post Adapter Heatsink, Imperial $20.00
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GHS003/M Support Documentation GHS003/M Galvo Mount/Post Adapter Heatsink, Metric $20.00
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Cage Adapter for 10 mm Galvo System
GCM012 in a 30 mm Cage System
The GCM012 Cage System Adapter integrated with 30 mm cage components.
Click to Enlarge
  • SM1-Threaded (1.035"-40) Input and Output Ports
  • Gasket Included for Light-Tight Applications
  • All Mounting Screws Supplied

The GCM012 Cage System Adapter is used to mount the GVS012 dual-axis galvo systems into a 30 mm cage system. The adapter features SM1-threaded (1.035"-40) input and output ports. A gasket is included for use in light-tight applications, and all mounting screws are supplied.

Note: The input and output are on different planes and are offset by 16.83 mm (0.66"). Cage systems should be adapted accordingly.

Based on your currency / country selection, your order will ship from Newton, New Jersey  
+1 Qty Docs Part Number - Universal/Imperial Price Available / Ships
GCM012 Support Documentation GCM012 Customer Inspired! 30 mm Cage Adapter for 10 mm Galvo System, Imperial $175.00
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GCM012/M Support Documentation GCM012/M Customer Inspired! 30 mm Cage Adapter for 10 mm Galvo System, Metric $175.00
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Galvo Driver Card Cover
GCM012 in a 30 mm Cage System
The GCE001 can be used to cover the GVS011 or GVS012 Galvo Systems' servo driver boards.
Click to Enlarge

The GCE001 is a convenient enclosure for servo driver cards. Simply bolt onto the servo driver bracket.

Note: This item is not compatible with early models of the servo driver card. Contact Tech Support for more information.

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GCE001 Support Documentation GCE001 Galvo Driver Card Cover $56.00
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