Integrated, Brushless DC Linear Servo Motor Actuators
Linear Optical Encoders
High-Quality, Precision-Engineered Linear Bearings
Thorlabs' DDS220 low-profile, direct-drive translation stage provides 220 mm of travel with 50 nm resolution and a maximum speed of 300 mm/s. This stage is ideal for applications that require high speeds and high positioning accuracy, including automated alignment, surface inspection, mapping, and probing.
An innovative, low-profile design with integrated, brushless linear motors eliminates the external housings that create mechanical clash points and impede access to the moving platform. The direct-drive technology removes the need for a lead screw, eliminating backlash and internal flexible ducting ensures cables cannot become trapped as the mechanism moves. Twin, precision-grooved linear bearings provide superior rigidity and linearity with excellent on-axis accuracy. This backlash-free operation coupled with high-resolution, closed-loop optical feedback ensures a minimal bidirectional repeatability of ±0.25 μm. The DDS220 stage is an integral part of our ODL220-FS Optical Delay Line kit.
Dual-Axis Configuration For dual-axis applications, two stages can be directly bolted together in an XY configuration without the need for an adapter or spacer plate, thereby keeping the vertical profile to a minimum. Furthermore, end users can choose to bolt the upper stage on centrally (as shown at the top of the page) or off center (as shown to the left).
Please note that these stages are not suitable for operation in a vertical (Z-axis) orientation.
Controller Options The recommended controller for the DDS220 direct-drive, linear translation stage is the BBD201 single-axis or BBD202 dual-axis Brushless DC Motor Controller. These controllers provide a user-configurable, S-curve acceleration/deceleration profile that enables fast, smooth positioning without vibration or shock. See below for a brief overview, or click here to view the full presentation for these Brushless DC Motor Controllers.
Joystick Option An optional 2-axis joystick console (MJC001) is also available for remote positioning applications. See the presentation below for more details.
Accessory Mounting Plates A range of mounting plates is also available. The DDSA01 and DDSA02 adapter plates allow accessories to be fixed to the moving platform, or either end of the stage. The DDSA03 riser plate raises the deck height of the stage to the standard 62.5 mm for compatibility with our NanoMax, MicroBlock and RollerBlock stages. Finally, the DDS220P1 allows a NanoMax or MicroBlock stage to be bolted to the moving platform of the DDS220 stage. See the presentations below for more details.
DDS220 Stage
Travel Range
220 mm (8.6")
Speed (Max)
300 mm/s
Acceleration (Max)
5000 mm/s2
Bidirectional Repeatability
±0.25 µm
Backlash*
N/A
Load Capacity**
3.0 kg (6.6 lb)
Incremental Movement (Min)
0.1 µm
Absolute On-Axis Accuracy
±2.0 µm
Home Location Accuracy(Unidirectional)
±0.25 µm
Straightness/Flatness
± 5.0 µm
Pitch
±0.01°
Yaw
±0.01°
Continuous Motor Force
7.0 N
Peak Motor Force (2 sec)
15 N
Weight (Including Cables)
2.4 kg (5.3 lbs)
Limit Switches
Yes
Operating Temperature Range
5 to 40 °C (41 to 104 °F)
Bearing Type
Precision Linear Bearing
Motor Type
Brushless DC Linear Motor
Dimensions
370 mm x 90 mm x 45 mm (14.6" x 3.5" x 1.77")
Recommended Controller
BBD201 (1-Channel) BBD202 (2-Channel)
*The stage does not suffer from backlash because there is no leadscrew. **The stage can carry higher loads at a lower acceleration. The acceleration is limited by the motor force.
BBD201 Controller
Drive Connector
8-Pin DIN, Round, Female
Feedback Connector
15-Pin D-Type
Continuous Drive Output
5 A
PWM Frequency
40 kHz
Operating Modes
Position and Velocity
Control Algorithm
16-Bit Digital PID Servo Loop with Velocity and Acceleration Feedforward
Velocity Profile
Trapezoidal/S-Curve
Position Count
32 Bit
Position Feedback
Incremental Encoder
Encoder Bandwidth
2.5 MHz 10 M Counts/s
Encoder Supply
5 V
AUX Control Connector
15-Pin D-Type
Input Power
250 VA
Volt: 85 to 264 VAC Freq: 46 to 63 Hz Fuse: 3.15 A
Dimensions
240 mm x 337.9 mm x 124.8 mm (9.5" x 13.3" x 4.9")
Weight
6.1 kg (13.42 lb)
The flying leads are terminated in a male 15-pin D-Type and male 8-pin round DIN connector. Pin details are given below.
FEEDBACK Connector
Motor Drive Connector
Pin
Description
Pin
Description
1
Not Used
9
Ground
2
Ground
10
Limit Switch +
3
Not Used
11
Limit Switch -
4
Enc Index -
12
Enc Index +
5
QB -
13
QB +
6
QA -
14
QA +
7*
5 V
15
Not Used
8*
5 V
*Pins 7 and 8 are shorted together internally
Pin
Description
1
Motor Phase V
2
Ground
3
Thermistor (Not Used)
4
Motor Phase U
5
Stage ID
6
Ground
7
Motor Phase W
8
Enable
Optical Delay Specifications
Maximum Optical Delay
1466 ps
Delay Sensitivity*
0.7 fs
Input Beam Height
2.4" - 6" (60 mm - 152 mm)
Output Beam Height
2.4" (60 mm)
*Based on minimum incremental motion of the stage.
Auto-Correlation, Cross-Correlation, and Optical Sampling
Pulse Synchronization
Interferometric Sensors and Instruments
Coherent Communication Systems
Reconfigurable Switching, Buffering, and Processing
Thorlabs' ODL220-FS Free-Space Optical Delay Line Kit offers customers a tested set of Thorlabs components to build an optical delay line. The kit is based on our DDS220 long-travel, low-profile direct drive stage, capable of tuning the optical delay up to 1466 ps. Repeatable delay shifts down to 0.67 fs are achievable. The high accuracy and long-term stability of the stage make this system a suitable choice for pump-probe spectroscopy, THz spectroscopy, interferometry, and related applications.
The direct-drive technology used in this delay line kit eliminates the need for a lead screw, which enables backlash-free operation. The absolute position of the stage is determined using a high-resolution, closed-loop optical feedback signal that provides bidirectional repeatability of 0.25 µm. The stage also features twin, precision-grooved linear bearings that provide superior linearity and on-axis accuracy, which makes the stage an ideal choice for a delay line setup.
For more information or to order Thorlabs' Optical Delay Line Kit, please visit our main ODL220-FS product page.
Optical Alignment The optical delay line kit includes a periscope assembly that can accommodate input beam heights from 2.4" to 6 " (60 mm to 152 mm). By purchasing additional Ø1" (Ø25 mm) Pillar Posts, the input beam height that can be accommodated is easily increased. The first POLARIS-K1TM mirror mount is used to align the beam parallel to the translation axis of the DDS220 stage. The stage's V-block contains two kinematic mirror mounts and two irises for beam alignment. The iris mounts are based on our FiberBench Mounts, and many of our FiberBench accessories may be used in place of the irises. Finally, a second POLARIS-K1 mount is then used to steer the output beam. The optical path is shown in the figure to the right.
The optical delay line includes GUI software to control timing changes of the stage. With this software, it is possible to precisely choose the optical delay you wish to add or subtract from your beam path. For interferometry experiments, the option to scan the stage continuously or in discrete steps is available, with each step's position being held for a specific time period.
The kit also includes the aptTM software package for computer control of the stage. The apt software also allows for advanced custom control applications and sequences in various programming languages through ActiveX.
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Posted Comments:
Poster: pascal.dufour
Posted Date: 2013-04-03 14:57:33.34
What is the operating temperature range of the DDS220?
Poster: tcohen
Posted Date: 2013-04-04 12:29:00.0
Response from Tim at Thorlabs: We recommend using this stage within the temperature range of 5-40C.
Poster: jlow
Posted Date: 2012-10-10 17:00:00.0
Response from Jeremy at Thorlabs: The load capacity of the stage is dependent on the acceleration. If you lowered the acceleration by half, the load capacity will increase by two times. For example, if you set the acceleration of the bottom DDS220 to 2500mm/s^2, then you can put a maximum load of 3.6kg on the top DDS220.
Poster: mingsong.chen
Posted Date: 2012-10-09 12:16:25.0
Hello, for Dual-Axis Configuration of DDS220, what is the load capacity? I noticed that the load capacity for single DDS220 is 3kg, and the weight of DDS220 is 2.4kg, can I say that the load capacity of dual-axis of DDS220 (two DDS220) is (3-2.4)=0.6kg? Thanks.
Poster: a.lodermeyer.stud
Posted Date: 2011-11-03 13:39:37.0
Dear Sir or Madam,
I've got two questions on your product DDS220/M:
1. Does it work at a temperature of around 180°C?
2. Does it word in dusty conditions? (i.e. when powder is in the working area of the linear stage)
Thank you very much for your support!
Best regards,
Alexander Lodermeyer
Bayerisches Laserzentrum, Erlangen, Germany
Poster: bdada
Posted Date: 2011-11-03 10:20:00.0
Response from Buki at Thorlabs:
Thank you for participating in our Feedback forum. The DDS220/M stage does not work in environments up to 180 degrees Celcius and we do not recommend using it in a dusty environment. We will contact you to learn more about your application in order to recommend a more suitable product.
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Travel: 220 mm
Max Speed: 300 mm/s
Max Acceleration: 5000 mm/s2
Max Load: 3.0 kg (6.6 lbs)
Characterized by high-speed translation and high-positional accuracy, the DDS220 stage is well-suited for surface mapping and characterization applications where there is a need to move a camera or probe at constant velocity while simultaneously capturing data. Very precise, fine positioning and control is easily achieved through a combination of the stable closed-loop control system and a BBD series controller with associated MJC001 joystick option (described below).
Depending on your application need, we recommend using our BBD series 1- or 2-Axis Brushless DC Servo Motor Controller with the DDS220 Direct-Drive Linear Translation Stage featured here. With a user-configurable, S-curve acceleration/deceleration profile that enables fast, smooth positioning without vibration or shock, these controllers are ideal for any motion control applications demanding operation at high speeds (hundreds of mm/s) and high encoder resolution (<100 nm). Incorporating the latest digital and analog techniques as well as high-bandwidth, high-power servo control circuitry, the BBD series controller is designed to drive any brushless DC servo motor products with continuous output currents of up to 5 A.
These DC servo controllers incorporate Thorlabs' standard apt™ control and programming interface, enabling easy integration into automated motion control applications. For greater flexibility, both a USB and RS232 computer interface is provided, and automated PC control of the stage is supported with the supplied software development kit (SDK). The fully documented SDK supports all major development languages running on Windows and comes in the form of ActiveX libraries or a conventional dynamic link library (DLL).
USB connectivity provides easy plug-and-play PC operation. Multiple units can be connected to a single PC via standard USB hub technology for multi-axis motion control applications. Combining this feature with the user-friendly apt™ software allows the user to program and carry out complex move sequences in a short space of time. For more information, please see the full Brushless DC Servo Motor Controller presentation.
High Reliability Hall Effect Joystick
Speed Adjustment for Fast or High Precision Moves
Speed Dial for Sensitivity Adjustment
Ergonomic and Elegant Design
High Quality Machined Anodized Aluminum Casing
The MJC001 joystick console has been designed for microscope users and provides intuitive, tactile, manual positioning of a stage. The console features a two-axis joystick for XY control. In most applications, the default parameter settings saved within the controller allow the joystick to be used out-of-the-box, with no need for further setup, thereby eliminating the need to be connected to a host PC and allowing true remote operation.
Single Plate to Mount MicroBlock or NanoMax Directly to the DDS220 Stage
Resulting Overall Deck Height: 112.5 mm
Resulting Overall Optical Height: 125.0 mm
Bolts Supplied for Mounting to DDS220 Stage
This mounting plate enables our MAX300 and MBT61x series of 3-axis stages to be mounted on the DDS220 stage. The 3-axis stage can be positioned quickly by the DDS220, before the MBT/MAX micrometer drives are used for fine manipulation of the device.
End Mounting Plates with Nine 1/4"-20 (M6) Mounting Holes to Fix Accessories at Either End of Travel
Grooved Mounting Plate with Sixteen 1/4"-20 (M6) Mounting Holes
Riser Plate to Match 62.5 mm Deck Height, with Sixteen 1/4"-20 (M6) Mounting Holes
Three accessory plates are offered for use with the DDS220 Direct Drive Stage featured above. The DDSA01 Mounting Plate bolts to either end of the stage using two user-supplied 1/4"-20 (M6) bolts and allows accessories to be fixed at either end of travel.
A second accessory plate, the DDSA02 Grooved Mounting Plate, can be attached to the moving platform of the direct drive stage using the four included 1/4"-20 (M6) bolts. This plate features an array of sixteen 1/4"-20 (M6) mounting holes and a standard 3 mm groove for compatibility with our range of optical accessories. When used in conjunction with a DDSA01 End Mounting Plate, the DDSA02 grooved mounting plate can also be used at either end of the stage travel and is ideal for optical delay line applications.
Finally, the DDSA03 Riser Plate is designed to raise the deck height of the DDS220 stage to 62.5 mm, which is the same as our NanoMax 300, MicroBlock, and RollerBlock stages.. This accessory is fixed to the moving platform of the stage using four included 1/4"-20 (M6) bolts.