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Mounting Platforms for 66 mm Rails


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Mounting Platforms for 66 mm Rails

Rail-Mounted Periscope
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Rail-Mounted Periscope
(See Application Idea Tab for Details)

Features

  • Compact Platforms Provide Compatibility with Standard 1/4"-20 (M6) Optomechanics
  • Conveniently Insert and Remove Mounts from an Optical Path
  • Options with Tapped Holes, Counterbored Holes, or Counterbored Slots
  • Some Models Contain Built-In Clamp for Direct Compatibility with Rails
  • blank Clamping Platform for Custom Applications

Thorlabs provides a wide selection of platforms that permit optomechanics with standard 1/4"-20 (M6) threadings to be incorporated into a 66 mm rail assembly.

Mounting Dovetails
Our mounting dovetails contain 1/4" (M6) counterbored holes, 1/4" (M6) counterbored slots, or a single 1/4"-20 (M6) tapped hole. They attach to the rail with any of our Dovetail Clamps and are available in several different geometries, as illustrated below.

In order to maintain a minimal physical profile, our XT66D2 and XT66D3 Slotted Dovetails require our reduced-height Low-Profile Channel Screws or Low-Profile T-Nuts to fasten to standard optomechanics. The counterbores in these platforms are too shallow to accommodate standard 1/4"-20 or M6 cap screws.

Mounting Clamps
Our mounting clamps feature a built-in dovetail clamp that provides direct compatibility with 66 mm rail systems. The XT66C4 Clamping Platform contains a 1/4" (M6) counterbored slot that is parallel to the rail axis, while the XT66RC Counterbored Pivot Platform includes a 1/4" (M6) counterbored slot that can be rotated through a full 360°. We also offer the XT66C5 blank Clamping Platform for customers who wish to machine custom mounting options.

Thorlabs offers an extensive selection of accessories for 66 mm rails, including clamps and angle brackets, breadboard mounts, mounting platforms, rail carriages, rotation slide platforms, rail joiners, and lens tube adapters. Together with size adapters that incorporate 34 mm and 95 mm rails into an XT66 setup, these tools provide a complete family of rigid, versatile building blocks suited for virtually any optomechanical setup.

app shot
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Simple Periscope, View 1 of 2


app shot
Click to Enlarge
Simple Periscope, View 2 of 2

Application Idea: A Simple Periscope

The photographs to the left depict a simple periscope constructed using our 66 mm rail system. The two photos display the same setup from two different angles in order to clearly show how each part has been integrated. The labeled parts correspond to a row in the upper table, while the lower table shows the clamps and optical mounts used throughout the periscope.

Please note that lenses and mirrors, which are not shown in the tables below, would also be required.

LabelItem #DescriptionProduct Image
1XT66-50066 mm Construction Rail, L = 500 mm
2XT66D250 mm Long Slotted Dovetail with One Z-Axis Counterbored Slot
3XT66D2-5050 mm Long XT66 Platform with Three 1/4"-20 (M6) Counterbores
4XT66RA2Right-Angle Clamp for 66 mm Rails
5XT66DP-50066 mm Double Dovetail Rail, L = 500 mm
6XT66DE120 mm Long, 1/4"-20 Tapped Dovetail for 66 mm Rails
Additional Items
 XT66C120 mm Long Double Dovetail Clamp for 66 mm Rails
 XT66C240 mm Long Double Dovetail Clamp for 66 mm Rails
 MA45-245° Mounting Adapter, Compatible with KM100 and KM200
 KM100Ø1" Kinematic Mirror Mount
 LMR1Ø1" Lens Mount
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Mounting Platforms for 66 mm Rails
XT66D2-50 Mounting Platform
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XT66D2-50 Holds Two Post Holders at Once

XT66 Mounting Platforms come in either 40 mm or 50 mm lengths. The 40 mm version (XT66D2-40) contains a single 1/4" (M6) counterbore and is perfectly sized to match our XT66C2 Double Dovetail Clamp. In contrast, the 50 mm version (XT66D2-50), pictured at right, contains three 1/4" (M6) counterbores. It allows three components mounted directly on Ø1/2" Posts or two components mounted with Ø1/2" Post Holders to be placed in close proximity.

The counterbored holes in these parts accept standard cap screws.

Based on your currency / country selection, your order will ship from Newton, New Jersey  
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XT66D2-40 Support Documentation XT66D2-40 Mounting Platform, One 1/4" (M6) Counterbore, 40 mm Long $14.00
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XT66D2-50 Support Documentation XT66D2-50 Mounting Platform, Three 1/4" (M6) Counterbores, 50 mm Long $16.00
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Tapped Dovetails for 66 mm Rails
XT66DE1 Tapped Dovetail
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Tapped Dovetails are Ideal Mounts for Single Components
  • Includes One 1/4"-20 (M6) Tapped Hole
  • Fastened to Rail with Dovetail Clamps

Our Tapped Dovetails hold a single optomechanical component to a 66 mm rail system. As shown to the right, they are perfectly sized to be attached to an XT66 rail by using an XT66C1 Double Dovetail Clamp.

Based on your currency / country selection, your order will ship from Newton, New Jersey  
+1 Qty Docs Part Number - Universal/Imperial Price Available / Ships
XT66DE1 Support Documentation XT66DE1 1/4"-20 Tapped Dovetail for 66 mm Rails, 20 mm Long $9.50
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XT66DM1 Support Documentation XT66DM1 M6 Tapped Dovetail for 66 mm Rails, 20 mm Long $9.50
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Slotted Dovetails for 66 mm Rails
app shot
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Slotted Dovetail Locked by XT66C2 Double Dovetail Clamp
  • XT66D2: One 1/4" (M6) Counterbored Slot Along Length
  • XT66D3: Three 1/4" (M6) Counterbored Slots Across Width
  • Fastened to Rail with Dovetail Clamps
  • Used with Low-Profile Channel Screws or Low-Profile T-Nuts, Sold Below

These 50 mm long dovetail sections contain one or three counterbored slots that provide flexible mounting options along the X or Z axes. The XT66D2's counterbored slot is parallel to the rail axis, while the XT66D3's three counterbored slots lie across the rail width. The XT66D3 additionally includes two Ø1/8" holes positioned to accept the dowel pins on translation stages like the MT1 Single-Axis Translation Stage.

Since these mounting dovetails have minimal height, their counterbored slots are too shallow to accommodate standard 1/4"-20 or M6 cap screws. We therefore recommend that either Low-Profile Channel Screws or Low-Profile T-Nuts are used instead (see below for details).

Shown above and to the right is a POLARIS-K1 mounted on a standard 66 mm rail with a pillar post. The pillar post can be coarsely positioned along the counterbored slot before being locked down.

Based on your currency / country selection, your order will ship from Newton, New Jersey  
+1 Qty Docs Part Number - Universal/Imperial Price Available / Ships
XT66D2 Support Documentation XT66D2 Slotted Dovetail with One Z-Axis Counterbored Slot, 50 mm Long $14.00
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XT66D3 Support Documentation XT66D3 Slotted Dovetail with Three X-Axis Counterbored Slots, 50 mm Long $16.00
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Clamping Platform for 66 mm Rails
XT66C4 Clamping Platform
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Fastens to Base Rail without Additional Clamps
  • Contains One 1/4" (M6) Counterbored Slot
  • Slides Along Rail Side Prior to Lockdown
  • Locking Screws Fasten with 2.5 mm Balldriver or Hex Key

The XT66C4 Clamping Platform contains a single 1/4" (M6) counterbored slot that is parallel to the rail axis and directly fastens to a 66 mm rail using two side-mounted screws that lock with a 2.5 mm balldriver or hex key. The counterbored slot accepts standard cap screws.

This clamp is also offered without the counterbored slot (see immediately below) for customers who prefer custom mounting options.

Based on your currency / country selection, your order will ship from Newton, New Jersey  
+1 Qty Docs Part Number - Universal/Imperial Price Available / Ships
XT66C4 Support Documentation XT66C4 Clamping Platform for 66 mm Rails, 1/4" Counterbored Slot, 40 mm Long $26.00
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Blank Clamping Platform for 66 mm Rails
  • blank Platform for Designing Custom Mounting Options
  • Slides Along Rail Side Prior to Lockdown
  • Locking Screws Fasten with 2.5 mm Balldriver or Hex Key

The XT66C5 blank Clamping Platform is for customers who would like custom mounting options for a 66 mm rail assembly. It is identical to the XT66C4 Clamping Platform sold immediately above, but contains no 1/4" (M6) counterbored slot. This platform's aluminum construction features a durable, clear anodized coating.

The machinable area of the platform, which is shaded in the diagram to the right, is constrained by the width of the bottom relief cut and the threading depth of the two side-mounted locking screws.

Based on your currency / country selection, your order will ship from Newton, New Jersey  
+1 Qty Docs Part Number - Universal/Imperial Price Available / Ships
XT66C5 Support Documentation XT66C5 Customer Inspired! Clamping Platform for 66 mm Rails, Blank, 40 mm Long $26.00
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Counterbored Pivot Platform for 66 mm Rails
XT66RC Clamp Holding Mirror Mount
Click to Enlarge

Counterbored Slot Accepts Standard Optomechanical Parts
  • Rounded Dovetail Shape Allows Any Orientation Between Rail and Mounted Component
  • Contains One Counterbored Slot Compatible with 1/4"-20 (M6) Low-Profile Channel Screws and Low-Profile T-Nuts
  • Locking Screws Fasten with 2.5 mm Balldriver or Hex Key

The XT66RC Counterbored Pivot Platform contains a rotatable counterbored slot that accepts 1/4"-20 (M6) optomechanics. Due to this platform's compact profile, the counterbored slot is too shallow to accommodate standard 1/4"-20 or M6 cap screws. We therefore recommend that either Low-Profile Channel Screws or Low-Profile T-Nuts, sold below, are used instead.

Alternatively, this platform can be used to mount a second rail to a base rail at an arbitrary angle in combination with a Double Dovetail Clamp.

Based on your currency / country selection, your order will ship from Newton, New Jersey  
+1 Qty Docs Part Number - Universal/Imperial Price Available / Ships
XT66RC Support Documentation XT66RC Counterbored Pivot Platform for 66 mm Rails $64.50
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Low-Profile Channel Screws and T-Nuts for 66 mm Rails
Low-Profile T-Nut in Counterbored Slot
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Low-Profile T-Nut in Counterbored Slot
Low-Profile Channel Screw in Counterbored Slot
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Low-Profile Channel Screw in Counterbored Slot
Standard Cap Screw Protrudes from Counterbored Slot
Click to Enlarge

Standard Cap Screw Protrudes from Counterbored Slot

Our 1/4"-20 (M6) Low-Profile Channel Screws and Low-Profile T-Nuts have a slim profile that permits them to be used in tight spaces. In particular, they are recommended for use with our XT66RC Counterbored Pivot Platform and XT66D2 and XT66D3 Slotted Dovetails, whose counterbore depths are too shallow to accommodate standard cap screws.

Shown to the right are a standard cap screw, a low-profile channel screw, and a low-profile T-Nut in an XT66D2 Slotted Dovetail. The short height of the channel screw and T-Nut prevents them from interfering with an attached Dovetail Clamp.

Based on your currency / country selection, your order will ship from Newton, New Jersey  
+1 Qty Docs Part Number - Universal/Imperial Price Available / Ships
SH25LP38 Support Documentation SH25LP38 1/4"-20 Low-Profile Channel Screws (100 Screws/Box) $21.60
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XE25T3 Support Documentation XE25T3 Low-Profile T-Nut, 1/4"-20 Tapped Hole, Qty: 10 $9.60
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SH6M10LP Support Documentation SH6M10LP M6 x 1.0 Low-Profile Channel Screws (100 Screws/Box) $21.60
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XE25T3/M Support Documentation XE25T3/M Low-Profile T-Nut, M6 Tapped Hole, Qty: 10 $9.60
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Counterbore Adapter Rings
Assembled View
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Assembled View
Exploded View
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Exploded View of SD1 Counterbore Adapter Ring with XT66D2-40
  • Use an 8-32 (M4) Cap Screw in a 1/4" (M6) Counterbore
  • Sold in Packages of 10
  • Does Not Provide 8-32 Compatibility for Parts that Use Low-Profile Channel Screws or Low-Profile T-Nuts

The SD1 Adapter Ring allows an 8-32 (M4) cap screw to be used within a 1/4" (M6) counterbore. It is made of stainless steel and enables a wide variety of 8-32 threaded optomechanical components, such as our LMR Fixed Optic Mounts, to be directly mounted on an XT66 mounting platform without a post or post holder, as shown to the right.

Please note that these adapter rings cannot be used with the XT66D2 or XT66D3 Slotted Dovetails or the XT66RC Counterbored Pivot Platform because there is insufficient depth in the counterbore to accommodate both the adapter ring and a cap screw.

Based on your currency / country selection, your order will ship from Newton, New Jersey  
+1 Qty Docs Part Number - Universal/Imperial Price Available / Ships
SD1 Support Documentation SD1 1/4" (M6) Counterbore Adapter Ring for 8-32 (M4) Screws, 10 per Pack $7.20
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